Processing And Milling Of Parboiled Rice

Popularly known as the easy to cook rice, Parboiled rice actually connotes partially boiled rice that is the grain is simmered in the husk. Parboiled rice, thus apparently is a precooked form of rice, but on closer analysis is found to be erroneous.

Popularly known as the easy to cook rice, Parboiled rice actually connotes partially boiled rice that is the grain is simmered in the husk. Parboiled rice, thus apparently is a precooked form of rice, but on closer analysis is found to be erroneous. The final output appears like normal grain and is cooked and served like the original white or brown rice. Quite surprisingly, even with its unrefined appearance, parboiled is gaining popularity as apart from it facilitating digestion and restoring bowel function, it contains better health benefits in terms of fiber, calcium, potassium and vitamin B-6 due to its special processing.

Parboiled rice also contains a high content of antioxidants, phytonutrients including anthocyanins that reduce inflammation and even prevents cancer. Even a cup supplies 2- 3 percent of daily intake of calcium, potassium, iron, and manganese. While manganese reduces risks of blood pressure and heart attacks, zinc enhances the immune system. Parboiled rice is laden with nutrients like niacin, riboflavin and vitamin B6, necessary for metabolizing food into energy.

Nextech Solutions, India’s leading Rice Mill Consultants who have acted as Rice Mill Engineers & Designers in innumerable projects in India and across the world, can act as consultants or Rice Mill Project Consultant for this product anywhere in the world.

Parboiling Process

The three basic steps for parboiling comprise soaking, steaming and drying. As a collateral advantage, these enable rice to be more easily processed by hand, enhance its nutritional profile and alter texture. The triple process also imparts it the name of ‘soaking rice’.

The process begins with the drenching of the grain where the rice is transferred into the soaking tank at temperature at 20-30-degree C. The grain is then left for 36-48 hours as required. After drenching, the rice is shifted to the steaming process where the grain is heated in order to make it harder. The procedure too varies in time-consuming as the manufacturer needs.

The decision is made according to the grain color to be ultimately attained. Generally, the rule is that higher the heating temperature, the lesser the processing time. Yet, it must be considered that steaming at high temperature increases the chances of grain getting darker in color.

Ultimately, the grains need to be dried. Again the process of withering the grain in huge quantity is not quite facile, especially in case the rice is parboiled. So, instead of a labor-intensive country like India, rice the grains can be left for sun-drying/baking by employing greater numbers of workers. Their main task is to actively turn and mix the rice in a timely manner. Around 20-40% of moisture needs to be evaporated/ reduced initially while the remaining can be reduced at later stages of drying.

Nextech Solutions is India’s’ leading grain processing unit extending top-notch consultancy 360-degree concept to commissioning services. As the leading Rice Mill Plant Manufacturer in India, we provide Rice Mill Machinery for Rice Mill as well as total consultancy. Extensive experience and expertise garnered over years of operations globally enable us to offer total services in the field of parboiled rice replete with optimum efficiency, productivity in equipment and processes to enable maximum returns.

Enquire Now

How to Make Profit in Mustard Seed Oil Mill? Get Consultation By Nextech Solutions.

Mustard has always been a part of Indian food and culture. Mustard seed and oil is consumed as edibles in all parts of the country and holds a place in every kitchen. From health to nutrition it has been serving to the fullest. To meet the demand and supply of the mustard seeds and oil, various Mustard Seed Oil Mill Consultants are getting placed with the Rice Mill Project Consultant in every Mustard Seed Oil Mills.

We the Nextech Solutions will help you with this up to growing business plan of Mustard seed oil mills. As we have been in this field of agriculture since 10 yrs, and have experienced and conquered a lot. We will help you in making profits with the help of our Mustard Seed Oil Mill Consultant accompanied by Storage Silo Project Consultant.

Storage Silo Consultant is required to design the Silo Storage as the mustard is a crop harvested once a year, and is to be stored ideally under observation for processing. The mustard after processing yields about 33% and with our expert Mustard Seed Oil Mill Consultant it can be turned to 35% and the residue are also processed as mustard cakes, that means every part of mustard is being processed and yielded to make a profit.

You can be more profitable by consulting our Mustard Seed Oil Mill Consultants. As they will acknowledge you with the business plans, the machinery at low cost and everything that will turn your mustard seed oil mill profitable. Our Mustard Seed Oil Project Consultant will help you from the harvesting to the processing and Packaging, on low cost to make you profitable and a highly producing output plant.

Apart from being the Mustard Seed Oil plant provider, we are the leading rice mill plant consultant across the country and nearby countries. We majorly provide installation of Rice Mills and Mustard Seed Oil Plants. We have a group of Mustard Seed Oil Consultant, Storage Silo Project Consultant, and Rice Mill Project Consultant etc with expertise in their fields to help you with the installation of the mill and to the production design and layout.

We at Nextech Solutions want to contribute to your success and make you more satisfied with the works. You are a valued Patron to us.

Enquire Now

Modernize Your Rice Mill Plant With The Best Rice Mill Consultants In India

Technology changes very rapidly in the rice milling sector. As the mills move to become fully automated, expertise and experience become of paramount importance. In existing rice milling business, it becomes imperative to upgrade to brand new state of the art.

Technology changes very rapidly in the rice milling sector. As the mills move to become fully automated, expertise and experience become of paramount importance. In the existing Rice Milling Business, it becomes imperative to upgrade to a brand new state-of-the-art. 360-degree up-graduation in equipment and processes is more desirable- though often difficult to execute due to the concentration of skills and expertise required.

Even the government policies are encouraging the transition to the latest technologies including adopting Rubber roller technology for husking & Paddy separators in a 2 stage whitening process, replacing old equipment with emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers. Setting up Automated plants from Germany & Japan to produce high-quality rice has become the norm while mill owners gradually shift to NUE (Nitrogen Use Efficient) technology to enhance plant growth and yield.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd.,- India’s leading Rice Mill Plant Manufacturer India & of Rice Mill Machinery Consultants mentors and handholds the up gradation of existing Rice Mills. Backed by the vast expertise and experience, the Company possesses the necessary wherewithal to transform the existing Rice mills through innovation and automation for customized needs.

Nextech Advantages For Modernize Rice Mill Plant

Apart from vast expertise and experience derived from setting up rice mills across the world, Nextech has evolved a design and engineering approach that combines innovation and customization to arrive at solutions perfectly attuned to the plants’ requirements. By focusing on Process flow, process control know-how as well as designing & detailed engineering, we optimize equipment and processes through strategic designing.

Accurate designing and customized engineering lead to better yields, lesser losses, and we can assure better efficiency, productivity, and returns. Optimized process designing enhances the plant uptime to ensure increased revenue flow and investment returns. As the leading Rice Mill Project Consultant, we set up the economies at the design stage so that inherent processes produce efficacious results.

The use of the latest computer-aided design, engineering and analysis tools, and modeling enables us to test various alternatives. The endeavor is to evolve designs and process flows specific to the needs based on the most reliable & efficient and accurate analysis and specifications. Every step is facilitated through the adoption of ultra-modern energy-saving technologies.

Detailed engineering strengths ensure higher yields, lower losses, and hence optimized productivity and maximum returns. Minute micro designing and detailed process designing allow us to customize the plants that lead to optimal plant uptime and enhanced returns. Supported by decades of experience, we can easily overcome operational challenges.

Apart from extending Rice Milling Plant Layout Design, Rice Mill Plant Design services, our 360-degree support extends to Storage Silo Consultant, Storage Silo Project Consultant. By meeting and practicalities at the micro level, we provide optimal solutions from the designing stage itself. Nextech has proven capabilities and experience with qualified engineers and designers that develop partnerships and provide services to fulfill client’s needs for Modernize Rice Mill Plant.

Enquire Now

Upgrade Your Existing Rice Mill Plant With The Nextech Solutions in India

Technology is ever changing but even more rapidly in the rice milling sector. While it’s convenient to upgrade piecemeal, it is ultimately self-defeating. This is because if you want to have greater returns, you need to be ahead of the curve.

This will not only help maintain the high-quality output of rice consistently but lead to greater acceptance of your shipped consignments due to the fulfillment of international quality demands. In fact, today the government is driving the Rice mills to modernize to meet global quality standards. As the milieu changes, specialized marketing techniques, business development, encouraging government policies, and infrastructure are falling into place.

Some of the latest technologies that the new age Rice Mill owners are adopting include Employing Rubber roller technology for husking & Paddy separators in a 2 stage whitening process, replacing old equipment with emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers. For greater productivity, skilled operators, good quality raw paddy, regular maintenance of machines combine with Automated plants from Germany & Japan to produce high-quality rice.

In the fields, while the use of NUE (Nitrogen Use Efficient) technology increases plant growth and yield, turbo & extractive milling speeds up processing in the mills. Nextech Grain Processing & Engineering Solutions Pvt. Ltd., India’s leading Rice Mill Project Consultant & Rice Mill Plant Manufacturer India & of Rice Mill Machinery facilitates for the upgradation of existing Rice Mills due to the vast expertise and experience gained in setting up plant across the world.

Promoted by two professional industry veterans from the Indian Basmati Rice Industry. The Company possesses extensive experience in the Grain & Seed Industry to transform the existing Rice mills through innovation and automation for customized needs so that the transition is eased into within the time and budget constraints.

Adopt The Nextech Advantage For Upgrading Rice Mills

Our vast experience enables us to evolve a design and engineering approach particularly customized to your needs. Employing the latest computer-aided design, engineering and analysis tools, we test various alternatives to choose the most reliable & efficient way to accurate analysis and specifications. The endeavor is to evolve designs and process flows specific to the needs.

We facilitate the adoption of state-of-the-art energy-saving technologies to optimize the operating costs. We leverage our unique strengths in the process flow, process control knows how as well as designing & detailed engineering prowess to ensure better yields, lesser losses, and hence optimized efficiency.

Customized and detailed process designing helps in ensuring optimal plant uptime to enhance revenue for the owners & investors. Being aware of the ramifications as well as operational challenges and practicalities at the micro level, we provide optimal solutions from the designing stage itself.

As each of our principal experts has been together and at the site for more than 15 years, the collective endeavor and commitment to constant growth and improvement ensure value-added solutions very cost-effectively.

Enquire Now

Get Your Rice Processing Plant Designed and Installed by Rice Mill Consultants in Bangladesh.

In Bangladesh, 75% of the total area is cropped and out of which, 80% of the irrigation is Rice. This shows how rice is vital for their livelihood. It is currently the world’s sixth-largest producer. The geography of Bangladesh is dominated by the floodplains of the Ganges, Brahmaputra, and Meghna rivers.

“Global rice utilization was forecast to expand by 1.5 percent in 2016/17 to 502.9 million tonnes. Growing food intake would account for much of this growth, rising 5.2 million tonnes over the year to 403.9 million tonnes”, this was the report of the Food and Agriculture Organization of the United Nations.

After rice is being separated, paddy in its raw form cannot be consumed by human beings. Therefore, it needs to be adequately processed for obtaining rice. If you are living in an area of high production of paddy, you can establish a Rice Mill Plant of your own. Setting up a Rice Processing plant appears to be a boon there.

Rice Mills & Rice Processing is mostly controlled by the government through an indirect way: a license is required for setting up a Rice Mill, which sets out extensive terms and conditions. We provide you Rice Mill Consultant in Bangladesh which will help you in establishing as they also act as Rice Mill Engineers & Designers.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd. is the best Rice mill consultants with 10 years of experience and counting. However, the complex terms and conditions set for obtaining a license are thwarting, for which Rice Mill Project Consultant is advisable.

Moreover, as the rice husk can be used to create poultry feed and sheep feed and even edible oils, turns out to be more profitable from early.
We can imagine the huge yield, productivity, as well as the market efficiency of the rice mills which are located at various production locations. The credit of such an immense degree of production should definitely go to the rice mill consultants who are being hired in greater numbers by many mill merchants to have a better working and output.

If you are willing to have your own Rice Processing Plant in Bangladesh, we at Nextech Solutions. It’s an Indian-based rice mil consultant with years of experience in the rice milling industry can help you with the establishment.

Enquire Now

How to Start a Rice Mill Business?

The Rice milling denotes the process for removal of husk and bran from paddy grains in order to produce polished rice. Rice is one of man’s consumed staple foods and helps sustain two-thirds of the world’s population. Its demand is huge and ever growing as it is central to life for thousands of millions.

Rice milling denotes the process for removal of husk and bran from paddy grains in order to produce polished rice. Rice is one of man’s consumed staple foods and helps sustain two-thirds of the world’s population. Its demand is huge and ever growing as it is central to life for thousands of millions.

Global rice production in 2008-09 is 460 million tons while consumption stood at around 446 million tons. India produces around 7 mn tonnes yearly with the majority of it being during Kharif season- almost 86.5%. Another Indian peculiarity –sales are mainly determined by government agencies and Government suggests Minimum Support Price for paddy and purchases 20-25% of total rice production in the country as a levy.

Rice Mills & Rice Processing are mostly controlled by the government in another way: for setting up a Rice Mill, a license is required that sets out extensive terms and conditions. So getting a Rice Mill Consultant who is not only Rice Mill Engineers & Designers, but help you in nitty grities in India is most helpful.

Setting Up A Rice Mill In India

As the major raw material is rice cultivated by the rice farmers it is easily available and almost endless. Locally people for dehusking are easily available. Apart from locally available raw materials, another advantage is that local employment is being produced that creates a positive environment.

Moreover, as the rice husk can be used to create poultry feed and sheep feed and even edible oils, the rice mill is profitable from early on. However, the complex terms and conditions set for obtaining a license are a dampener, for which Rice Mill Project Consultant who can act as a Storage Silo Project Consultant is advisable.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd. is a 360-degree rice mill consultants with 10 years experience – and being promoted by two professionals with a definite edge over competitors in terms of detailed engineering and process control knowhow.

Before going for execution, the rice milling type needs to be decided. Commercial milling where rice undergoes a series of modern rice milling process using modern Rice Milling Machines, before being marketed is a large scale process.

The processes involve:

• Pre-cleaning
• Dehusking
• Paddy removal
• Polishing or whitening
• Grading and separation of white rice
• Mixing
• Mist polishing
• Weighing of rice
• Bagging of rice

Apart from acquiring a significant starting capital, the critical point is to acquire the required know-how. Besides Market size, targeting is important for planning a strategy. Research and know about the rice milling business is very important.

A rice milling business plan is very important containing investments required, the number of people you intend to hire, profit and loss analysis, cash flow analysis and the projected rice mill business.

After a well-located land is acquired, a structure with a place for drying and storing, and incorporating security is important. Rice Mill Project Consultant helps contact Rice Mill Plant Manufacturer in India and acquire Rice Mill Machinery for the mill.

Enquire Now

Innovative Solutions For Rice Mill By Rice Mill Consultants

Rice is the staple food of not only India but the entire South East Asia. Apart from being the second largest producer of rice after China and driving significant numbers in agrarian India, the state of technology still leaves much to be desired.

However, the winds of technological revolution are also blowing rapidly in India and modernization drive has hit the mills from some time now. As it generates the significant number of employees. Modernization is also the greatest tool for productivity and the Rice Mill Project Consultants are largely driving the changes for inducing greater returns.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd., is at the forefront of these innovations. The 10 years old organization with a proven track record, has ushered in innovation while engineering and executing more than 60 projects of different capacities globally.

With the vast experience, the company triumphs over every operational challenge through innovating customized solutions. Being extremely well versed with the practicalities involved with Nextech can incorporate innovation for effective solutions from an early stage.

Newer Technologies for Rice Mills

Being traditional, largely a home-based agro-industry, the modern Rice mills face the issues of quality, standardization, and universalization of output. In the older methods, the problems of labor and irregular polishing were extensive and endemic.

Limited technology, government policies, little investment, miss-management etc led to rejections due to quality issues. However, due to state of the art technologies, superb outcome and amazing quality of polished rice are ensured. Moreover, the same quality of standardized rice sorted according to according to its taste, texture size and color is available in supermarkets all across the globe.

Innovations in modern machinery, including state of the art machinery, enable running of the mill with the least labor and high productivity despite producing high quality and huge quantities. The production cycle has also dramatically shortened.

Moreover, modern rice mill plant layouts like Enberg type mill type enhance productivity. As leading rice mill consultants, We provide Rice Mill Machine Design, Rice Mill Technology as well as Rice Mill Machinery installation.

Nextech provides the 360-degree solution for complete process starting procurement of rice to being processed in the rice mills. We undertake perfect planning along with calculating the space and capital before setting up the mill along with the sourcing of raw material. We also act as Storage Silo Consultant & Storage Silo Project Consultants.

Some new innovations in technologies include:

Employing Rubber roller technology for husking
Two-stage whitening process
Employing Paddy Separators
Replacement of old stone disk hullers, vertical cone polishers with emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers.
Graded Milled rice
Plants Automation with technology from Germany & Japan.
High-quality output due to trained operators, excellent raw material quality, regular machine maintenance.
NUE (Nitrogen Use Efficient) technology for increasing plant growth and yield.
Turbo & extractive milling introduced to speed up the process.

Enquire Now

Industry Scenario of a Rice Mill

Rice is the staple food for nearly two- thirds of India’s population, the rice industry plays a predominant role in the Indian context. It is especially so as paddy in its raw form is inedible and necessitates processing for obtaining rice.

Pre Cleaning
Destoning
Parboiling
De-husking
Husk Aspiration
Paddy Separation
Whitening & Polishing;
Grading & Weighing and
Bagging that facilitates removal of impurities & husk in order to produce polished rice and is performed in Rice Mill or in rice mill plant.

Rice often forms the basic product processed from paddy and yields a highly valuable series of byproducts, thus value adding a chain. Not only is the rice industry one of the most significant food processing industries, it is also one of India’s oldest and the largest agro-processing industry. With a turnover of nearly INR 30,000 crore p.a. it is responsible for processing about100 million tons of paddy per year.

The Rice Milling Industry in India

Paddy is procured as a raw material primarily from West Bengal (17%), UP (12%); AP (12%) and Punjab (10%) respectively. Unlike other food grains, rice VARIES from other grains as it is cooked and consumed as whole grain. Milling technology is designed to optimize output by minimizing breakage of the grain.

India is home to diverse. The Modern rice mill essentially extracts the husk separately from paddy. Bran is then employed and further processed to produce polished rice. Paddy grain is milled in raw form or post-par-boiling and performed by single hullers, double hulling units, et al. Rice is majorly exported to Saudi Arabia, UAE, Kuwait, and Iran, UK and USA.
In India, numerous Governmental licenses and permits are necessitated before setting up a modern rice mill. The process includes:

Registering of with Registrar of Companies
Registering with Udyog Aadhaar Ministry of Micro Small and Medium Enterprise (MSME)
Obtaining factory license approval
Approval from Pollution Control Board
Obtaining license under Rice-Milling Industry Act, 1958
GST registration
Registering with PFA & ESIC with employee details
Registering with IEC registration in case of exports

As the leading technical consultant for rice milling industry, Nextech Grain Processing & Engineering Solutions Pvt. Ltd., offer comprehensive solutions for all your rice processing needs, including the necessary approvals and licenses as well as the state of the machinery for automated rice mill of diverse sizes.

With an experience of engineering and executing more than 60 projects of different capacities across the world in the past 10 years, Rice mill project consultants possess proven track record in the rice industry. By focusing on Process flow, process control know-how as well as designing & detailed engineering we have brought about optimization of processes and minimizing of waste.

By employing the latest technologies, Rice mill Consultants not only improve mill uptime but ensure increased revenues. Impeccable engineering and analysis enable us to evolve advanced designs and process flows that builds inefficiencies while eliminating wastage. In the process, we also focus on value addition of byproducts to enhance returns.

Enquire Now

How To Get License For Rice Mill

The government has set specific laws for setting up a Rice Mill with various subsections governing the Rice Mills license. Some of these are: (1) Any person or authority may apply through an application to the Central Government for the grant of a permit.

The government has set specific laws for setting up a Rice Mill with various subsections governing the License For Rice Mill. Some of these are:

1. Any person or authority may apply through an application to the Central Government for the grant of a permit.

2. Such applications are made under subsection (1) and must be completed in the prescribed form. Certain essentials need to be mentioned including
a) Location
b) the size and type thereof
c) any other details required

3. If on receipt of any such application, the Central Government may grant the permit, if it is necessary for ensuring an adequate supply of rice. But these are governed by the provisions of subsection (4) and subsection (5). The permits are granted after specifying the period within which the mill is to be established.

4. Before granting any permit under subsection (3), the Central Government has the powers to undertake a full and complete investigation and in respect to

The number of rice mills operating in the locality;
The availability of paddy in the locality;
Employment opportunities and the increase thereof
The availability of Adequate power and water supply
The type of rice mill to be set up: whether it is of the huller type, sheller type or combined sheller- huller type;
Whether the rice mill can cause further unemployment in the neighborhood

As there are numerous laws and by-laws governing the obtaining of a License for rice mill, the Rice Mills Consultants can help. Not only do they help in procuring the license, but they also facilitate the conformity to various laws and bylaws.

The Rice Mill Plant Consultant in India, also show ways and means to enhance, the production and quality of the crops. They generally suggest the finest Rice Mill Machinery, Rice Mill Machine Design, & Rice Mill Plant Design, and optimize the process and the workflows. In general, they ensure higher efficiency with decreased generation cost and hence improve productivity and returns from investment in the rice mill plants.

Rice mill consultants facilitate the clients’ objectives by dealing with the fundamental components and then mentoring and executing the entire process right till the end even acting as Storage Silo Consultants. Moreover, they help in formulating optimized working procedures and environment. The rice mill plant care almost a necessity nowadays as they are from the same field and have inside knowhow about the cultivation business including discount, dealership, and retail rice offering business.

Being India’s leading Rice Mill Engineers & Designers, Nextech Solutions- not only supplies the Rice Milling Plant Layout Design and the Rice Mill, Rice Mill Machine Design but also are a critical factor in optimizing the processes and returns. We provide 360-degree consultancy for Rice Milling Plant Layout Design, Rice Mill Plant Design as well as Rice Mill Machine Design.

Enquire Now

Guide to setting up a Rice Mill Industry in India

Rice is the basic food of numerous people throughout the country and it is the major food in India. Rice milling industry in India is a key industry as rice farming is one of the chief sources of income for the farmers. Rice grown in India is known for its aroma and is exported throughout the world due to its high quality. If you are planning to set up a rice mill industry in India the here is the guide to do so in a stress-free manner.
Rice Mill Industry Setup in India:

Rice milling industry is a booming industry and with the raw material available quite easily, India is a major hub for rice milling and processing. The process of rice milling involves Pre-cleaning, de-husking, paddy removal, polishing and whitening, grading, mixing, polishing and packaging according to weight. If you already own a land and have the required capital, all you require are Rice mill plant consultants in India that can guide you through the entire process with great ease. You can purchase the equipment and machinery required for the plant setup with the help of a consultant and the process of setup can be then initiated within the four walls of your land.
The basic machinery required for the rice milling plant is:

Cleaning machine
De-stoning machine
Paddy husking machine
Paddy separator
Rice whitening machine
Rice polishing machine
Grading machine
Grain dryer
Weighing and packaging machine
Lighting equipment

Installation of the Machines:

Rice mill machinery installation can be done by experts in the field so that your plant does not face any technical issues in the future. These experts will scrutinize and install the complete plant for you so that the production you get is of high quality and quantity. Your plant will be well designed by the technical consultants and the installation team will set up the plant under the supervision of the consultants. Silos project consultants Delhi can also guide you regarding the quality of raw material required to process quality rice, which can be exported.

Once the production commences all you have to do is start marketing your products and place on shelves. The rice milling business is quite profitable with less investment and one can reach great heights in business with hard work and automated machines. You can easily find rice mill machinery providers and start the setup process without any hassle.

Enquire Now