How To Create A Rice Mill Business Plan To Gain More Profit?

You are running a Rice Mill Business but are you getting the maximum benefit that you can achieve from it? Nextech Grain Processing & Engineering Solutions is one of the best rice mills located in New Delhi that follows traditional & modern agro-processing techniques. It can help you to create Rice Mill Plan to gain more profit.

The situation can also be like you have an idea of starting a rice milling business, but the only problem is that you have to raise money for the Rice mill plant Setup. This is when a Rice Mill Consultant can help you. Nextech Solutions offers the best Rice Mill Layout Plant Design. It provides varieties of services including paddy milling plants, rice blending solutions, mustard seed oil mill, dry paddy drying solutions, and so on. Storage Silo Project Consultant

For a Rice Mill Business, it is important to have knowledge and expertise of the rice business. The best way to not go wrong is to work directly with a successful rice miller. This could help you in finding the essential expenses of starting & running the business. Also, you can understand the required equipment and manpower to run your business successfully.

In India, setting up a rice mill requires a license, and extensive terms and conditions are applied. Here comes the role of Rice mill Consultants. With the help of rice mill engineers and designers, a Rice mill consultant is the only one that can help you to achieve your rice mill business goals by creating a successful rice mill plan.

Is It Important To Have A Rice Mill Business Plan?

The answer is a big YES. The reasons are:

To raise capital,
To lay down a process to start the business successfully,
To identify and overcome ups and downs coming in the present and future.
To detail your business’s goals & objectives,
To get a better idea of required costs, projected earnings & personnel,
To have an in-depth analysis of the market and competition,
To communicate your plan of action and bring it on board.

How to create your Rice Mill Plan?

Getting the Licence
Searching for a perfect location that has enough space for machinery, production unit, raw material storage, and drying of rice.
Counting the raw materials required.
Machinery availability
Market research and Analyze

To find a location to set up your rice mill business, the best search should be near the raw material supplies. Local places are good choices because farmers grow rice there and local employment can also ease your workload.

Apart from these technicalities, SWOT analysis is also essential for the business plan. It helps you to identify strengths and weaknesses that you will have to keep in mind in the future.

With all this knowledge, a Rice Mill Consultant can help you ease your journey. Products and Services of Nextech Solutions include Production of Milling Rice & by-products and their Sale, Storage Facilities, Transport, and Facilities.

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Ways to Make Profits in Rice Milling Business

Rice is the most important staple food in India are exported to different nations. As the paddy in its raw form cannot be considered for consumption, it needs to be processed. And the complete process of obtaining rice is processed in the rice mills. Some of the rice milling business opportunities have export potential, Nextech Solutions are one among Paddy/Rice milling services provider. Therefore, it has now become the techno-commercial business.

Profits in Rice Milling Business

Rice Mill Business is one of the best options to get the maximum out of it. In most of the manufacturing opportunities established by the milling business is definitely cost intensive and profitable. And the profit that you get from the rice mill business is relative. The modern rice mill project cost is quite high. However, if you can afford, then you can easily make a full-fledged standard rice mill. You can also find rice mill solution provider like Nextech Solutions that suggests you know more profit tips. Therefore, it depends on many factors which like,

The location of the rice mill
Modern infrastructure or machinery
The size of operating capacity
Layout plan

Benefits

It’s quite difficult to sum of all the benefits of rice milling business. As the leading food grain industry consultants the technical, management as well as design consults, provides guidance and information, along with the advice on the different product strategies and operational management. They completely ensure in providing better and enhanced solutions in Rice Milling Industries. The benefits are,

The rice mill business not only helps in transforming the lives of local farmers but also provides employment.
People can get a fresh and fine quality of rice from local markets.
The rice husk makes the lot of profit that can be used as poultry feed and sheep.
The customers can witness the wide variety of rice.
Selling the total paddy production to a particular mill will yield the farmers with lots of income.

Rice Mill Business

Maybe you have an idea of starting a rice milling business, but the only problem is that you have to raise money for Rice mill plant Setup. Nextech Grain Processing & Engineering Solutions is one of the rice mills located in New Delhi that follows the oldest agro-processing techniques. The best Rice Mill Plant Layout Design can be achieved with the services offered by them. It provides varieties of services including paddy milling plants, rice blending solutions, mustard seed oil mill, dry paddy drying solutions and so on.

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Systematic Layout Planning and Designing of Modern Rice Mill Plant

Out of the total population of India, rice is the main diet of 65% people. Since we cannot consume rice in its natural form, removing the husk and bran is very important. Rice Milling is a process by which we can remove the husk and bran layers and produce pure white rice. This is necessary if the rice mill is to be optimized and all processes reflect the principle of minimizing inputs and maximizing outputs.

Nextech solution is a grain processing and engineering center where we provide you the Systematic Layout Planning and Designing of modern rice mill plant. We have a team of skilled and experienced Rice Mill Engineers and Designers to help you in understanding the rice mill plant layout and design and for better results in rice production. If you are planning to set up a rice mill plant then this is the right platform for you. Here you will find Rice Mill Consultant to give you the best advice for this business and also tell you about the benefits of it. This is one of the most profitable businesses because more than half of India’s population is reliable in rice.

Many other ancient methods of removing the impurities from rice are also available here but modern rice mills are the best solution among them. Even Automatic Rice Mill Plants are also available in the market now which consume time and require less effort. Setting up a rice mill plant will require much rice mill machinery because the rice will have to go through many different processes. Having knowledge about all these rice mill machinery is very important for starting a Modern rice mill plant. So looking for the rice mill consultant is always a better option to gain more profit.

To ensure minimum running cost and long life, rice mill plant layout is optimized and based on modern technology. Facilities design comprises the layout design and the handling systems design after considering all equipment, machinery and support structure within the operational perimeter.

The Nextech Solution provides you a well-designed plant layout which will help in boosting the production of pure husk free rice. Customer satisfaction and high quality have always been pursued by Nextech solution. So if you are still in a dilemma about Rice Mill Layout Plant or machinery, you are always welcome to interact with our rice mill consultant and you can also visit our website to see the reviews of our customers toward our service. We have a long list of happy and satisfied customers all across the country and we are eagerly waiting to add you to this list.

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Different Types of Rice Milling Processes & Methods

The process of removing the husk and bran layers, and producing white rice kernel that is free of impurities is referred to as rice milling. Usually, the three methods of purifying the rice are a one-step process where husk and bran removal are done together, a two-step process where husk and bran are removed separately, and a multistage process in which rice undergoes a series of different rice milling processes & methods.

The two categories in which the rice milling is divided are Village Rice Mills and Commercial Mills. Rice mills which are used for milling paddy of farmers for home consumption are called as village rice mills whereas when the rice is sufficiently milled and all the husks and stones are removed to appeal to the customers, it is known as commercial rice milling. Another objective of commercial mills is to minimize grain breakage.

Multistage Rice milling Process

The paddy is boiled partially, in order to increase its nutritional value, and this process is called parboiling. It reduces breakage and even changes the texture of cooked rice.

Pre-cleaning method: In order to attain high milling recoveries, pre-cleaning of the rice is necessary. If not done properly, the fines in the rice can create dust and can reduce the airflow through the rice grain. De-stoning is done to remove undesired stones present in the rice using a gravity separator or a de-stoner. The process includes passing the rough rice through a series of sieves and a closed-circuit aspiration system.

De-Husking: The process of removing the husk from rice grains is referred to as de-husking. The process includes directing paddy into a pair of rubber rolls, rotating in opposite directions and at different speeds. A shear force is generated on the surface of the hull because of horizontal inward pressure that is applied on rubber rolls. Removing the husk from the brown rice or unhusked paddy is known as husk aspiration.

Paddy Separation: The surface of a rice grain is smooth, whereas the surface of paddy is rough. Paddy Separator uses this difference in texture to spate brown rice from paddy.

Whitening & Polishing: A humidified rice polisher is used to polish the surface of the rice. The factors which determine the extent of whiteness are the radial velocity of the stone wheels, the grid size of the stones, and the external pressure on the outlet chamber of the whitening machine.

Weighing and bagging machines are then used to pack and weigh the rice accurately to be sold in the market.

Conclusion

With so many different rice milling processes & methods, it can be confusing if you don’t have prior knowledge of it. It’s always better to look for Rice Mill Consultants for advice so as to get better results even in the initial stage of the mill. Having more than 10 years of experience, Nextech Grain Processing & Engineering Solutions Pvt. Ltd. can provide a solution to all your queries related to the food grain industry.

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New Innovations And Techniques Of Paddy Processing

Modern technology needs to be inducted at a rapid pace to keep abreast of the changes worldwide. Maintaining high quality and output while maintaining consistency of rice is not an easy task.

Technological changes are overtaking every sector and are overwhelming today the rice milling sector too. Rice mill owners have understood the need for modernization and are actively pursuing total transformation. Hence they strive to remain ahead of the curve by upgrading the existing rice mill to a fully automated, state of the art plant. This ensures will the consistency of high quality but greater acceptance and marketability. This generates not only humongous appetite for the brand in the domestic markets but abroad too. The government today, too is encouraging the drive towards modern ‘Rice mills meeting global quality standards’. Modern trends like for husking- Rubber roller technology, the whitening process in 2 stages incorporating Paddy separators, emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers all are being rapidly inducted. Nextech Grain Processing & Engineering Solutions Pvt. Ltd., India’s leading consultants for Rice Milling Business offer consultancy and mentoring to imbibe the entire ecosystem of the Latest Rice Mill Technology. They handhold and facilitate the upgradation of existing Rice Mills smoothly by leveraging their vast expertise and experience gained in setting up plant across the world. The Company comes in to help with extensive experience to transform the existing Rice mills through innovation and automation to customized needs.

Modern technology needs to be inducted at a rapid pace to keep abreast of the changes worldwide. Maintaining high quality and output while maintaining consistency of rice is not an easy task. Inducting modern automated Rice Mill Machinery (and semi-automatic) manufactured and supplied by Japan & Germany is imperative. Alongside technologies like the use of NUE (Nitrogen Use Efficient) to increase & double plant growth and yield; Turbo & extractive milling that only speed up the process, but ensure substantial economies need to be inducted. Skilled operators, excellent raw paddy quality, timely maintenance are all acutely needed. However, as the technology changes an entire ecosystem needs to be put into place – including specialized marketing techniques, business development, skilled and experienced human resources to maintain requisite productivity as well as positive government policies and infrastructure.

NEXTECH ADVANTAGE FACILITATES TRANSFORMATION TO ULTRA MODERN TECHNOLOGIES

The extensive experience enables Nextech to strategize an approach customized to the modernization needs. The company employs Employing the latest computer-aided design, engineering and analysis tools, each alternative is tested through reliable & efficient analysis and specifications. Designs and process flows are evolved specifically to the needs before their implementation. Adoption of state of the art energy saving technologies is mentored to optimize the operating costs. Leveraging strengths in the process flow, process control know-how as well as designing & detailed engineering, Nextech evolves customized solutions amalgamating latest technologies, human resources and processes to facilitate 360-degree modernization. This ensures optimized yields, least losses, and maximum productivity & efficiency. Customized and detailed process designing ensures optimal plant, process and equipment uptime. Nextech ’s extensive experience from the total Grain & Seed Industry enables us to transform existing Rice Mills to state of the art automated mills by leveraging innovation & automation by customizing it to specific needs. The transformation is facilitated at each step through hand holding and eased into within the time and budget constraints.

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Complete Rice Milling Plant Engineering Services by Nextech Solutions

Being inedible, paddy cannot be consumed as rice directly. It needs to undergo processing to be enriched with flavor and taste. The entire process is automated with a process flow that begins with the paddy and outputs refined rice-sorted and packaged for the tables of discerning consumers. However, in order to gain optimum returns the right mixture of expertise and experience is needed. While offering complete Rice Milling Plant Engineering Services, Nextech Solutions- India’s’ leading Rice Mill Engineers & Designers to test the equipment extensively on all major quality parameters. This is performed under stringent quality control by experienced professionals in order to deliver a rice plant renowned for performance and reliability. Rice Mill Plant Layout Design is optimized in order to ensure minimum running cost, least maintenance, and long life. As premium Rice Mill Plant Manufacturer in India, we also ensure that each process and equipment is customized so that each plant is set up to optimize the output.

Comprehensive Rice Milling Plant Engineering Services

The modern Rice mills incorporate multi-stage processed on state of the art, equipment to ensure that the process flows are optimum. As the leading edge providers of Rice Mill Solutions to Rice Mill Plant Setups all over the world, we have extensive expertise and experience of Modern Rice Mills as state of the art, technologically advanced units. We employ the leading edge plant machinery and technology incorporating continuous processes that are seamless and fully automated.

The emphasis is on producing higher yields with attractive appearance, taste, elongation and better cooking quality in order to attract the higher number of customers. To optimize the returns, the byproducts are also reused. The by-products like Rice bran is diverted to fulfill the growing demand in the solvent Extraction industry. As the proven Rice Mill Consultant in India, we not only facilitate Rice Mill Machinery from Rice Mill Plant Manufacturer in India for optimizing Rice re-processing and blending but also are leading Storage Silo Project Consultant.

The process of removing the husk as well as the bran layers from paddy/rice is totally optimized in these plants. Stringent quality tests are in place to ensure that the kernels become sufficiently milled free of impurities with minimized broken kernels for optimizing profits.
The four Sections viz:

Parboiling
Drying
Milling
Bagging including cleaning, milling, and packaging have inbuilt processes that ensure a seamless process and flow.

Nextech Solutions, a 10-year-old organization, promoted by two professionals with extensive experience from the Grain & Seed Industry- extend the perfect Rice Mill Solutions and Rice Mill Engineering Services. With the comprehensive experience of the detailed engineering processes and control knowhow, we have a competitive advantage in terms of overcoming operational challenges in running and managing large capacity rice mills. We employ only the right personnel with expertise and experience who can work to optimize resources available – both financial and time-wise. Consequently, we are better positioned to evolve more effective solutions.

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Seed Processing Plant Layout Planning

Seed processing involves cleaning dehusking, processing sorting and segregating before packing and packaging. Consequently, the plants are designed according to the type of seeds and the nature of impurities present. The capacity is determined by the capacity of the seed cleaner. The machines installed are determined by the need to separate the materials and the characteristics of the good and the bad as designated- with the latter needs to be removed. To optimize the plant operations, the capacity of these machines are matched to that of the cleaner.

The selection of processing machinery is the most important aspects. Crops to be processed are the most important aspect. The other consideration is the capacity and volumes desired. Other considerations include weeds etc. The elevators and conveyors on the other hand, must have a large capacity and rapid filling of bins is also a consideration. The type of seeds is also a consideration for this as does the type of plant layout.
Planning the plant layout is also a crucial aspect. Efficient and well-planned placement of machines will optimize production. The elevator system and the crops to be handled are important aspects. Bulk storage is employed in the larger plants. The flow has to move from precleaning, cleaning, separating and segregating, treating and storage. Transportation and shipping are the final stages.

Nextechagrisolutions is the leading consultant in Seed Processing Plant Layout Planning with Rice Mill Engineering Services in Nigeria, Bangladesh, South Africa, and Thailand. Apart from being the leading edge Rice Mill Engineers & Designers, they are the first names as Rice Mill Consultant of India and Rice Mill Plant Consultants.

The raw seed is first fed into a precleaner by another elevator. At this stage, largely sized impurities are removed. The partially cleaned seeds are then passed on to a cleaned cum grader that comes attached to an elevator where the undersized materials and the seeds are segregated. The separation is usually done on the basis of the difference in sizes and weights. The cleaned and the seeds of the right size are sent to the indented cylinder where the broken and short seeds are segregated. The graded seeds are then fed into specific gravity separator by elevator. At this stage, light seeds are removed. Sometimes the process moves on to the next stage if adequate impurities are not found. The processes seeds are finally processed. Now, these are sorted packed weighed and stitched in properly sized packets.
As leading food grain industry consultants in India, Nextech Solutions provides the perfect solutions for each stage.

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8 Things You Think You Understand About Rice Mill Plant Consultants But You Really Don’t.

It is a well known-fact that rice is the staple food for most of the countries in the world. It is the most grown agricultural produce in terms of direct human consumption for bodily nutrition. Thus, it is widely grown all over the world. But, it cannot be eaten in the state it is harvested which are brown harsh seed-like structures. It needs to be made ready for human consumption in Rice Mill Plants. But, it is not all.
There all various other small details that require continuous looking into. Let us try and get an outlook as to what these Rice Mill Plant consultants look into:

1. INPUT QUALITY:

The first and major issue for a rice mill operator is the understanding of the seed of rice. A rice kernel is made out of 20% husk, 11% bran and 69% of the main endosperm seed ideally. But, these percentages vary drastically for different grains. Consultants help you procure the optimum quality of rice and the best way to sort the grains out.

2. MOISTURE CONTENT IS ALSO VERY IMPORTANT:

The moisture content of an ideal grain is 14% and seed is 12%. Anything above or less than that will create issues in the quality of output. Rice Mill Plant consultants in India help in avoiding these situations initially or have a proper system in place to gain the required output.

3. PLANT SETTING ISSUE:

A rice mill plant cannot be placed too far from rice agriculturists. Consultants help in finalizing the best-suited place that may help in the easy procurement of the correct type of input easily and in the most budget-friendly manner.

4. SYSTEMS TO REMOVE HUSK OR BRAN:

As per the input quality and output required, rice mill plant consultants help in setting up one step or two-step, the system in the place.

5. MULTISTAGE MILLING:

The general milling process inculcates eight processes of Pre-cleaning, De-husking, Paddy separation, Whitening or Polishing, Grading, Mixing, Mist Polishing, and weighing for packing. These may seem simple but have their own set of detailing and issues. Rice Mill Plant consultants help in laying out the best suited Rice Mill plant layout design.

6. MACHINERY INVOLVED:

There are various kinds of rice mill machinery available for the above-stated processes. Consultants help to choose the optimum one as per the input and required output.

7. SKILLED OPERATOR:

A perfect operator tends to work the machine well and to its full utilization. Consultants help in finding the best-suited ones.

8. BY-PRODUCTS HANDLING:

The rice mill plants produce husk, bran and brewer’s rice as by-products. Consultants help to make maximum profits from these by-products as well.

Nextech Solutions have worked as Rice mill plant consultants in Nigeria, Bangladesh, Thailand, Pakistan, also apart from several projects in India. Their project with M/S Wacot rice limited became an inspiration for other Rice Mill Engineers & Designers in Nigeria.

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