Multi-Commodity Processing Solutions

multi-commodity processing solutions are the finest solutions for cleaning, grading, and sorting and facilitate the processing of bulk commodities like wheat, pulses, soya-bean, low-value spices.

A Multi-Commodity Processing Unit has the capacity to handle multiple commodities. These are usually of the same/similar shape and size so that the machines can accept and process the inputs. These are employed generally to add value to the commodities that are in semi-finished/finished state and come from small millers. Traders often install these units and semi-finished cereals and value add on these machines by finishing the cereals thus procured in their own units. This increases the value of commodities by value-adding and can be branded in the way desired.

A marketing plan support can thus be used to market these fledgling brands. Multi Commodity Processing solutions are generally employed for cleaning, grading, and sorting multiple commodities procured from the farmers/ rural markets before being handed on to processors. Bulk commodities like wheat, pulses, soya-bean, low-value spices (jeera, methi, mustard, etc.) are mostly processed in these and add enormous value to these. With few modifications, the Multi Commodity Processing solutions can also be designed for the differently shaped commodities and prove to be a proven adaptation.

Nextech Agrisolutions, a 10-year-old organization, promoted by two professionals has endeavored to always envisage customer satisfaction as the goal, and develop partnerships and provide services to fulfill client’s expectations. Our endeavor has always been to offer our patrons, the maximum benefits by providing logical, technological & commercially optimized solutions which must suit their exact requirements. Nextech is a leading Rice Mill Plant Manufacturer in India and also has expertise in food processing plant design and layout.

The Company’s multi-commodity processing solutions are the finest solutions for cleaning, grading, and sorting and facilitates the processing of bulk commodities like wheat, pulses, soya-bean, low-value spices. Our proven experience and expertise in extending fail-safe customized solutions optimize every process aimed at total solutions and is expertly capable of handling multiple kinds of grains grain. All equipment is attuned to the specific needs and integrates into a customized solution. This is backed by the quick delivery and efficacious service support.

A few examples of the equipment are :

Pre Cleaner

It is designed to cater to comprehensive use and facilitates the fulfillment of all pre-cleaning requirements for every kind of compatible grain in the processing industry. These eliminate foreign particles including stones, immature grains, and other impurities before the grains are sent for processing.

De-Stoner

Similarly, this removes stones and other foreign particles by basing it on its densities. This machine performs based on the density by segregating the granular particles approximately of the same size but, of different weight.

Gravity Separator

Gravity Separators separate on the basis of a combination of air, vibration & separation and employ density difference to segregate.

With comprehensive experience in every field of Rice and grain consultancy and as the leading Rice Mill Consultant, Storage Silo Consultant, with numerous projects in India and abroad. we possess extensive expertise in detailed engineering processes and control know-how. The Company also imparts a competitive advantage in terms of overcoming operational challenges in running and managing large-capacity rice mills. We facilitate employing of only the right personnel with expertise and experience who can work to optimize resources available – within both financial constraints and available time-wise. Consequently, we are better positioned to evolve more effective 360-degree solutions.

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How to Improve The Output of Rice Milling Machine?

Rice milling is the process that helps in removal of hulls and bran’s from paddy grains to produce polished rice. Rice feeds thousands of millions of people and milling is the process wherein the rice grain is transformed into an edible form- fit for human consumption.

The amount of recovery during milling is dependent on diverse factors like variety of paddy, the degree of milling required, the quality of equipment used, et al Commercial milling systems perform milling of the paddy in stages, and hence are called multi-stage or multi-pass rice mills. The commercial Rice Milling Strives to reduce mechanical stresses and heat buildup in the grain in order to minimize grain breakage and produce uniformly polished grain.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd., formerly Nextech Solutions, is at a leading Rice Mill Project Consultants in India and Abroad and at forefront of consultancy for Rice Mill Machinery, Rice Mill Plant Layouts for Rice Mill Plant Manufacturer India.

A 10 years old organization shining with a proven track record, it has trailblazed innovation in every project it has been designing, engineering and executing that total up to more than 60 projects globally. With this vast experience, Nextech has the extensive know-how to tackle operational challenges even as it is at the forefront of customizing innovations in Rice Milling Plant Layout Design as the top notchRice Mill Engineers & Designers, Rice Mill Consultant, Rice Mill Plant Consultant in India.

Enhancing Output Of Rice Mills

The main Rice Milling Processes comprise cleaning, husking, separating, whitening, polishing, grading, color sorting, packing & weighing. In order to get high output, we need to follow carefully the stringent procedures like:

A) Milling should be at the right moisture content,

B) Pre-cleaning paddy before husking,

C) Employing paddy separator,

D) Utilizing two-stage whitening, grading the milled rice process,

E) Monitoring maintenance and replacing spare parts regularly. Why should we mill the rice at right moisture content?

The paddy moisture content of 14% is ideal for milling. If the moisture content is too higher low, grain breakage will occur. This leads to low head rice rate.

Nextech offers optimized Rice Mill Machine Design, Basmati Rice Mill Plant Layout, incorporating all the features mentioned here.

F) Parts like screen, emery roller, rubber roller, plastic bucket, polisher roller, and screw impeller wear out very easily.

G) Operate your Rice Milling Machine with the assigned method, and more output will follow. The rice milling facility & equipment conforms to specific configurations, with the milling components varying in design and performance.

In modern automated rice mills, many adjustments (e.g. rubber roll clearance, separator bed inclination, feed rates) are automated and whitener-polishers provided with gauges.

Adjustment to optimum measurements of the pressure in whiteners and polishers is crucial in raising the output of milling. If the pressure is too low, only energy is converted into heat but no bran is removed and vice versa.

H) The whitening process applies pressure to the grain, which generates heat and causes cracking and breakage of some kernels.

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Raise Your Production With Best Rice Mill Machines

Whether it is North India or South India, rice is the indispensable diet of almost all the people throughout the country and the world. Rice is widely grown in several places and needs processing before placing on the market for sale. This processing of rice has been done for several years in the past and has a wide turnover every year.

If you already have a Rice Mill Plant then we can raise your production with the best rice mill machines. Rice mill plants can be set up easily with the help of rice mill consultants and one can buy automated rice mill machinery and set up in the space we have. Rice processing machines remove the husk of the paddy and polish the grain so that it can be used by humans. The automatic rice mill has made the process quite simple nowadays and the mill runs very smoothly and perfectly with this latest technology infused machines.

In the old traditional methods of processing rice, the owners faced several issues like labor problems or irregular polishing, but with these latest technology plants, mill owners get the superb outcome and amazing quality of polished rice that is graded exactly according to its size and color. Modern machinery plants are infused with state of the art machinery that is apt to run the mill with less labor and produces high quality and quantity within a short period of time. We can choose from numerous types of modern rice mill plant layouts; however, the best-preferred one is the Enberg type mill. If a person thinks that he has little or no knowledge in this field, then you can consult the experts that are specialized in helping you to set up a rice processing plant.

These processing plants are easy to run as there is a great demand for rice throughout the world and the automated plant is sure to progress smoothly with less repair and perfect yield. You can attain the entire knowledge of rice mill and its set up machinery from rice mill consultant companies and machinery providers after getting the entire project made. Proper planning is required along with space and capital before setting up the mill along with the sourcing of raw material.

If you have space and the finances required to set up and run the plant then Nextech Solutions are experts which help you to set up a rice processing plant that is automatic and has high-class machinery that processes the rice of high quality. With the use of very less labor, the rice is sorted out with great perfection and the results are amazing. These mills can be set up near the fields of rice by farmers and there will be fewer complications as the transportation of paddy will be easier and the mill can run smoothly with raw material near it. Your production of rice is sure to rise a great deal with the latest type of machines that are automatic and you can purchase them from Nextech solutions.

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PhilRice Rice Milling Machine Specification

Simple, low-cost rice milling machines play an essential role in ensuring food security and reducing hunger and poverty in the rural Philippines. The Philippine Rice Research Institute, commonly known as PhilRice, works with more than 60 agencies worldwide.

Simple, low-cost Rice Mill Machines play an essential role in ensuring food security and reducing hunger and poverty in the rural Philippines. The Philippine Rice Research Institute, commonly known as PhilRice, works with more than 60 agencies worldwide to increase rice self-sufficiency, productivity, and profitability through the research and development of portable Milling Machines, among other new technologies.

Identification

For people living in remote villages, portable and economical milling machines provide an alternative to transporting rice to distant milling facilities or grinding it by hand with a mortar and pestle. PhilRice mills consist of a hopper, a milling rotor, and a set of separators; they are made of steel and plastic, and according to PhilRice, are easy to fabricate, operate and maintain. PhilRice produces a selection of models for both household and village use, including a mill for processing fine, dry flour.

Household Micromill

PhilRice produces a household Micromill for household use that weighs 88 pounds, including the motor, and has a total height of 38 1/2 inches. This model processes rice at a rate of 110 to 165 pounds per hour, with a milling recovery of 60 to 67 percent and ahead rice recovery of 50 to 70 percent. To operate, it requires one person and a 1 hp electric motor or 3 hp gasoline engine, with an energy consumption of 0.26 gallons per hour.

Village Micromill

The village Micromill is also available in a larger size for village use that weighs 132 pounds and measures 41 inches tall. It has a milling capacity of 330 to 440 pounds per hour, with the same percentages of milling recovery and head rice recovery as the household model. It requires one to two people to operate and runs on a 5 hp electric motor, 7 to 9 hp gasoline engine or 6 to 8 hp diesel engine, consuming 0.4 to 0.53 gallons per hour.

Flour Mill

Phil Rice produces a mill for processing fine, dry rice flour that can also be used for milling corn, soya, mungbean, black pepper, squash, banana, cassava, sweet potato and other dried food products. It stores flour for up to six months by preventing flour contamination caused by wet milling. The mill’s capacity is 22 pounds per hour, and it requires one person and a 2 hp electric motor or a 5 hp gasoline engine to operate. A larger, 220-pound model is also available with a milling capacity of 321 pounds per hour; requiring a 10 hp electric motor or 12 hp diesel engine.

Blog Post Source By: Ehow

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