How to Improve Milling Yield and Quality?

Although milling quality is a high-priority objective for rice millers, many mill owners still struggle to achieve that. The reason is evident because Improving Milling Quality is delicate, especially if you don’t have proper knowledge of milling. rice mill

Besides, milling quality is affected by a lot of other factors including environmental factors. Other factors that might affect the milling quality are grain length, grain thickness, chalkiness, and fissure.

Rice, being the staple food of India, will surely rise in demand in the upcoming years. This has forced rice mill owners to produce as much rice as possible.

However, improving milling yield is yet another challenge faced by rice mill owners. We at Nextech, offer full-fledged Rice Mill Consultants to help you improve milling yield and quality.

The first step to improve the quality of milled rice is choosing a good quality paddy. Ensure that the paddy you select has the right moisture content (14%) and has high purity.

Other characteristics to look for are:

Uniformly mature kernels
Uniform size and shape
Free of fissures
Free of empty or half-filled grains
Free of contaminants such as stones and weed seeds

Characteristics of a good quality milled rice:

High milling recovery
High head rice recovery
No discoloration

Additionally, make sure your rice mill operator is skilled enough. Often, mill operators hire an untrained apprentice to reduce the operation cost. This hampers the quality of the milled rice.

The equipment quality also play a massive role in the milling yield and quantity. Having a poorly maintained machine or a low-quality machine can harm the quality of the rice.

One of the best ways to improve milling yield is by reducing the grain breakage as opposed to running the mill for additional hours every day.

Another way to enhance the milling quality is by parboiling rice. Numerous researches have shown a significant decrease in grain breakage in parboiled rice.

For more information on how to improve milling yield and quality, contact Nextech Solutions. From complete Rice Mill Setup to producing high-quality rice, our team of expert rice mill consultants and rice mill engineers & designers can help you achieve your business goals efficiently. Contact Nextech Solutions now.

Enquire Now

Industry Scenario of a Rice Mill

Rice is the staple food for nearly two- thirds of India’s population, the rice industry plays a predominant role in the Indian context. It is especially so as paddy in its raw form is inedible and necessitates processing for obtaining rice.

Pre Cleaning
Destoning
Parboiling
De-husking
Husk Aspiration
Paddy Separation
Whitening & Polishing;
Grading & Weighing and
Bagging that facilitates removal of impurities & husk in order to produce polished rice and is performed in Rice Mill or in rice mill plant.

Rice often forms the basic product processed from paddy and yields a highly valuable series of byproducts, thus value adding a chain. Not only is the rice industry one of the most significant food processing industries, it is also one of India’s oldest and the largest agro-processing industry. With a turnover of nearly INR 30,000 crore p.a. it is responsible for processing about100 million tons of paddy per year.

The Rice Milling Industry in India

Paddy is procured as a raw material primarily from West Bengal (17%), UP (12%); AP (12%) and Punjab (10%) respectively. Unlike other food grains, rice VARIES from other grains as it is cooked and consumed as whole grain. Milling technology is designed to optimize output by minimizing breakage of the grain.

India is home to diverse. The Modern rice mill essentially extracts the husk separately from paddy. Bran is then employed and further processed to produce polished rice. Paddy grain is milled in raw form or post-par-boiling and performed by single hullers, double hulling units, et al. Rice is majorly exported to Saudi Arabia, UAE, Kuwait, and Iran, UK and USA.
In India, numerous Governmental licenses and permits are necessitated before setting up a modern rice mill. The process includes:

Registering of with Registrar of Companies
Registering with Udyog Aadhaar Ministry of Micro Small and Medium Enterprise (MSME)
Obtaining factory license approval
Approval from Pollution Control Board
Obtaining license under Rice-Milling Industry Act, 1958
GST registration
Registering with PFA & ESIC with employee details
Registering with IEC registration in case of exports

As the leading technical consultant for rice milling industry, Nextech Grain Processing & Engineering Solutions Pvt. Ltd., offer comprehensive solutions for all your rice processing needs, including the necessary approvals and licenses as well as the state of the machinery for automated rice mill of diverse sizes.

With an experience of engineering and executing more than 60 projects of different capacities across the world in the past 10 years, Rice mill project consultants possess proven track record in the rice industry. By focusing on Process flow, process control know-how as well as designing & detailed engineering we have brought about optimization of processes and minimizing of waste.

By employing the latest technologies, Rice mill Consultants not only improve mill uptime but ensure increased revenues. Impeccable engineering and analysis enable us to evolve advanced designs and process flows that builds inefficiencies while eliminating wastage. In the process, we also focus on value addition of byproducts to enhance returns.

Enquire Now

Raise Your Production With Best Rice Mill Machines

Whether it is North India or South India, rice is the indispensable diet of almost all the people throughout the country and the world. Rice is widely grown in several places and needs processing before placing on the market for sale. This processing of rice has been done for several years in the past and has a wide turnover every year.

If you already have a Rice Mill Plant then we can raise your production with the best rice mill machines. Rice mill plants can be set up easily with the help of rice mill consultants and one can buy automated rice mill machinery and set up in the space we have. Rice processing machines remove the husk of the paddy and polish the grain so that it can be used by humans. The automatic rice mill has made the process quite simple nowadays and the mill runs very smoothly and perfectly with this latest technology infused machines.

In the old traditional methods of processing rice, the owners faced several issues like labor problems or irregular polishing, but with these latest technology plants, mill owners get the superb outcome and amazing quality of polished rice that is graded exactly according to its size and color. Modern machinery plants are infused with state of the art machinery that is apt to run the mill with less labor and produces high quality and quantity within a short period of time. We can choose from numerous types of modern rice mill plant layouts; however, the best-preferred one is the Enberg type mill. If a person thinks that he has little or no knowledge in this field, then you can consult the experts that are specialized in helping you to set up a rice processing plant.

These processing plants are easy to run as there is a great demand for rice throughout the world and the automated plant is sure to progress smoothly with less repair and perfect yield. You can attain the entire knowledge of rice mill and its set up machinery from rice mill consultant companies and machinery providers after getting the entire project made. Proper planning is required along with space and capital before setting up the mill along with the sourcing of raw material.

If you have space and the finances required to set up and run the plant then Nextech Solutions are experts which help you to set up a rice processing plant that is automatic and has high-class machinery that processes the rice of high quality. With the use of very less labor, the rice is sorted out with great perfection and the results are amazing. These mills can be set up near the fields of rice by farmers and there will be fewer complications as the transportation of paddy will be easier and the mill can run smoothly with raw material near it. Your production of rice is sure to rise a great deal with the latest type of machines that are automatic and you can purchase them from Nextech solutions.

Enquire Now

How to select excellent Rice Machine and Layout Planning

The main diet of nearly 65% of India’s population is rice. To remove rice from it, it has to be processed. The crushing of rice is the process through which its husk and bran are separated from the grains of paddy, which gives the polished rice. It is one of the oldest professions of India and its turnover is more than 25,500 crore rupees per year.

It is one of the oldest professions of India and its turnover is more than 25,500 crore rupees per year. Das is processing 8.5 million tons of paddy every year. More than 60% of the country’s population receives grains and other valuable products from the main food grains. Danes are mixed with rice grains or boiled rice. Apart from this, a large number of unregistered alluring units also exist in the country.

Rice, the staple food of the Asian continent, can be stored in the shell until it should be used as food. At that stage, a Rice Mill Plant can remove the hard husk and polish the grain. This system makes it possible to keep the mill in operation throughout the year, provided that paddy rice stocks are available. Traditional rice processing, in essence, does not compete with mechanical milling, so mill owners will not have an impact on the local balance of labor, even though dietary habits may be affected.

While it is possible to choose between different types of Rice Mill Layout, the national preferences may determine that the best option is an under-runner disc mill or a mill with rubber rollers or an Engberg type mill. Often the choice depends on the ability to share existing knowledge and experience, as well as the speed with which practical skills can be obtained to support the operation in the event of problems. For example, the “under-runner” disk mill is very popular in the Indian subcontinent.

On the other hand, there is some pressure to adopt the Rice Mill Design with rubber rollers, since the latter throws a smaller amount of broken grains. In the absence of such preferences or limitations, the author would suggest that the Engberg mill is the best alternative for processing on a rural scale. This mill has a relatively low cost, is firm and easy to repair. Likewise, has few moving parts subject to wear and produces an acceptable quality of rice.

Finally, the knowledge necessary to operate and maintain this machine is not difficult to obtain. Only the smallest domestic machines are operated manually; others run on a diesel engine, which can be a significant brake on some locations. If we consider that the approximate cost of a new engine and mill is the US $ 3 000, a very high sum for a subsistence farmer, it is clear that it is necessary to plan carefully. Large producers.

In general, farmers have been the potential target market for Rice Mill Consultant, since they have the opportunity to evaluate the added value of processing the grain and, also, can install this machinery in their farms without major complications. They can build a small facility and hire someone or resort to a family member to operate the mill.

On the other hand, they can reassign part of their usual tasks to concentrate on processing, a task that requires operation and administration skills. It is likely that most farmers want to keep an article that represents such a large investment under their personal control- a task that requires operational and management skills.

Enquire Now

The Benefits of Eating Parboiled Rice

Most of us know that rice is one of the most consumed foods on this planet and more than 50% of its human population relies on rice as its staple food item. Of the many, amazing varieties of rice used globally, one is parboiled rice. This moniker might fool you into believing that it is a pre-cooked/boiled variety, but that is just not the case.

As opposed to the most consumed rice variety, i.e. the white rice, which is processed by removing the hull, the parboiled variety retains the hull, and is hydrated and steamed during its processing. This lets the grains retain the nutrition provided by the bran layer. This steaming process causes the vitamins and mineral to migrate from the bran to the rice kernel.

This practice of parboiling rice was widespread in southern India along with a few Southeast Asian countries before it caught favour with the western nations. Let’s now discuss how healthy this parboiled variety of rice is:

Carbohydrates

Parboiled rice has almost double the fiber content than the most consumed white rice. A single cup of parboiled rice is a source of 41 grams of total carbohydrates, which is about a third of our daily carbohydrate requirement. This same amount of parboiled rice satiates 4-6% of our daily fiber need. Moreover, the carbohydrates in this variety do not cause a surge in the blood sugar level due to their low glycemic score of 38, which is more than twice as low as that of white rice.

B Vitamins

The parboiled variety is a rich source of B vitamins, niacin and thiamine. When combined, these vitamins digest the sugar and help convert the carbohydrate into energy. B vitamins in parboiled rice also help you create neurotransmitters and hormones.

Minerals

A cup of parboiled rice provides around 3% of our daily requirement of calcium, magnesium, iron and potassium. Your body also gets about 5-7% of your daily zinc requirement. These help your body in forming the protein structure and regulate DNA. It also saves your immune system from getting impaired.

Folate

Folate or Vitamin B9 helps our body metabolize amino acids and nucleic acid. These are used to make protein and DNA respectively. Parboiled rice serves as an amazing source of folate. Eating parboiled rice ensures that our homocysteine levels stay normal, thereby reducing the risk of cardiovascular diseases. A cup of parboiled rice provides us with more than 200 micrograms of folate, which is slightly more than 50% of our daily requirement.

Parboiled rice is very similar to brown rice. All those familiar with brown rice know that it’s slightly more difficult to digest, as compared to white rice. This is mainly due to the starch not getting broken down so easily. This is, however, not the case with parboiled rice. The starch in this variety is more gelatinized, due to the hydration and steaming process.

To know more about the various such rice varieties and their health implications, make sure you keep following Nextech Agri Solution.

Enquire Now