How to turn your exiting Rice Mill into the Modern Rice Mill?

If you are planning to set up a modern rice mill or willing to turn the existing Rice Mill into the Modern Mill, our rice mill consultants will guide you through this process. Switching towards the modern mill is the need of today’s time. So if you are having any second thoughts about this

If you are planning to set up a modern rice mill or willing to turn the existing Rice Mill into the Modern Mill, our rice mill consultants will guide you through this process. Switching towards the modern mill is the need of today’s time. So if you are having any second thoughts about this business, the following points will help you in solving your dilemma. 

How does Modern Rice Mill Make More Profits in Milling Business?

Modern Rice Mill Industry has become one of the fastest-growing businesses in India and all across the globe. It includes a number of operations to produce better quality rice and this makes it different from the traditional milling system. As consumption of rice is never going to an end and hence rice mill industry is an all-time profitable business. For the success of the rice mill industry, all you need is an outstanding design and rice mill layout. Our rice mill project consultant will provide you the Rice Milling Plant Layout to help you in establishing your own rice mill. 

Profits in Rice Milling Business:

  • Rice is exported to many nations from India as well as it is one of the most important stable foods for Indians and hence it is a profitable business to step in.  
  • As it cannot be consumed in its raw form so the need for the rice mill industry will never end.

  • It provides employment to the local people.

  • People will easily find the fine quality of rice from the local market and it will decrease the amount of hustle local people.

  • The husk from the wastage of the rice plays a significant role in poultry feed and it will create another source of income.

  • Instead of selling rice to different small markets, now farmers can sell their paddy production to a particular at a fixed price.

We as Nextech Solutions have been in the rice industry for 10 years. We have an experienced team committed to the contentment of our regulars. Our professional and detailed engineering makes us different from others.

Nextech Solution delivers you the best modern rice mill machinery. It is one of the best Rice Mill Plants Consultants in India with an extended list of happy customers in India and all across the globe.

 

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How to Make Profits in Rice Milling Business

Making a profit in the rice milling business is no hard to achieve if followed by proper steps. In countries like India, Rice milling remains a primary occupation for most of the population. Rice is listed amongst the top staple food, which comes in varieties and is exported widely in different nations. India has seen some rapid industrial growth in Rice Mill Business due to the introduction of new technologies and equipment. Rice milling consultants have remained one of the oldest and most practiced professions in India due to its high demand, so let us know some more steps to convert it into a profit-making business.

 

Land Requirement

To start with a Rice Mill Business, you need to be clear in mind about the processing capacity of your business unit, which will ultimately decide the acres of land required to perform this action. You need to choose the property wisely by considering the elevation of the property and excluding the low lying areas which are unsuitable for the process. Make sure you select the land which is well connected with the road to access the proper drainage system.

 

Layout and Constructions

Another essential factor to take your rice mill business to another level is the layout. The rice milling plant layout design should accurately take place to offer smoothness while carrying out the rest of the work with optimal space utilization. You also need to build up storage for raw paddy, godowns for processed rice and sheds to install rice processing unit, cleaning the unit, along with a parboiling area.

Important Resources

You need to make the right arrangements for the availability of power and electricity to run the mills without any interruption. There should be generators for backup and the required water supply for the parboiling process. You can choose your machinery depending upon the size and investment of your rice plant. This will entirely depend upon the requirements of speed, capacity, and power of the machinery. The machines can execute their performance in one, two, or multiple steps, including procedures like pre-cleaning, husk removal, and polishing.  

Lastly, for security purposes, it will be adequate to avail insurance of the assets and machinery and make sure you make the right choice of machinery models while comparing amongst their cost and performance.

Nextech Agri Solutions is the leading Rice Mill Consultant in India. If you want further to increase your profits in the rice mill business, our expert consultants can help you achieve your revenue goal in no time. What are you waiting for? Contact us now!

 

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Paddy and Rice Mill Machinery

Rice in the raw form isn’t consumable for human beings. It must be processed and refined in a number of ways. In order to do so, you will need to purchase various types of rice mill machinery for different processes. 

The modern machines are designed to provide higher yield and profitability for the rice millers. Besides, these paddy and Rice Mill Machinery minimize the in-process wastage, improve the quality of the output, and maintain the hygienic standards of food processing. 

Here is the various rice mill machinery that can help you complete your rice mill setup: 

Paddy Cleaner/ Pre-Cleaner:

This machine is effective in separating both the large coarse material, such as iron particles, immature grain, and fine materials, such as grit before rice processing starts. It will significantly improve output quality and minimize grain damage. There are different types of pre-cleaner available as per their capacity. Choose the one that fits your daily or hourly requirements. 

Destoner:

The Destoner machine is used to separate stones and other heavy impurities from grains by observing the differences in their density. A Destoner can effectively remove the impurities faster than humans can, thereby increasing your overall productivity. 

Classifier:

A classifier can be used to separate different sizes of a product. This will help you remove the irregular size of grain from the bunch, thereby improving the overall quality of the yield. 

Flow Balancer/Measurer:

A flow balancer is used to discharge the required and controlled amount of various throughputs of products automatically. This will help you measure the flow rate regularly. 

Rotary Sifter:

The rotary sifter is designed to improve the Rice Milling technique. It can sift milled rice efficiently and accurately into two-seven grades. This means all the large impurities, head rice, large broken, medium broken, small broken, and bran will be removed in this process. 

Thickness Grader:

Thickness grader can effectively remove the broken and immature grain from polished rice. This can help you maintain consistency in the output. 

Rice Whitener:

The rice whitener uses advanced technology to whiten the brown rice. It uses the vertical abrasive grinding wheel to whiten the rice without influencing the original shape of the rice kernel.

Rice Polisher:

The rice polisher significantly enhances the quality of the finished product by cleaning the surface of the rice. This makes the rice ready to be sold in the market.

Colour Sorter:

Last but not least, the colour sorter can help you eliminate foreign materials, off-colour, and other bad products that are mixed with rice. It uses lighting and high-resolution cameras to identify the defective product and then rejects it using the small air nozzles at high velocities. 

Nextech Agri Solutions is the leading provider of rice mill consultants who can help you run and manage your rice mill effectively. Besides, we also offer rice mill engineers and designers to assist you with the Rice Mill Setup.

 

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Grow Your Business with Nextech Solutions

Nextech Solutions is a company that will solve every problem and answer all your queries related to Mill Processing Business. 

Founded by two of the top industry experts S.P Singh and Charan Singh, Nextech commits to provide the best solution and is committed to providing you entire satisfaction of our partners. 

Being in the rice industry for more than 30 years, we exactly know what you need to increase profits and survive the competitive market easily. 

Services We Offer

We are into the consultation business. Being one of the best rice mill plant consultants in Delhi, we offer a wide range of services including:

 

  • Paddy Milling Plants: From rice mill plant layout design to complete rice mill setup, we offer everything you’ll need to run a successful paddy milling plant business. 
  • Rice Re-Processing: Rice re-processing is one of the most important processes in the modern milling system. We will help you generate the best quality rice after re-processing. 
  • Rice Blending Solutions: Rice processing and blending is yet another important part of modern rice mills to make sure you build your own brand. 
  • Raw Paddy Drying Solutions: Raw paddy when dried properly can help you produce high-quality rice easily. Did you know the moisture percentage in freshly harvested paddy is 18% and above? which can hamper your rice quality, if not dried properly. 
  • Bulk Grain Storage (Silos): With ever-increasing land prices, storing more grain in less space has become more important than ever. We will help you save a lot of money in grain storage. 
  • Pulses/Dal Milling: Just like rice, pulses are one of the staple foods of our country. We will help you understand the process of pulses milling.
  • Mustard Seeds Oil Mill: Mustard seeds oil is not only used in foods but is also used for rub-downs and massages. 
  • Sesame Seed Processing: Sesame seed is exported in bulk from India to European countries. This could be your next most beneficial business and we can help you achieve that feat. 
  • Multi Commodity Processing Unit: As the name suggests, a multi-commodity processing unit means processing multiple commodities of similar shape. We offer complete grain milling solutions. 

 

Why we are the Best for Mill Processing Business?

Nextech has highly qualified engineers who can handle all your business needs. We strive to achieve the highest customer satisfaction and being the best Rice Milling Services Provider in Delhi we handle milling businesses of all sizes. If you’re looking to make your mill processing business successful, contact us now.

 

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Get Your Rice Processing Plant Designed and Installed by Rice Mill Consultants in Bangladesh.

In Bangladesh, 75% of the total area is cropped and out of which, 80% of the irrigation is Rice. This shows how rice is vital for their livelihood. It is currently the world’s sixth-largest producer.

In Bangladesh, 75% of the total area is cropped and out of which, 80% of the irrigation is Rice. This shows how rice is vital for their livelihood. It is currently the world’s sixth-largest producer. The geography of Bangladesh is dominated by the floodplains of the Ganges, Brahmaputra, and Meghna rivers.

“Global rice utilization was forecast to expand by 1.5 percent in 2016/17 to 502.9 million tonnes. Growing food intake would account for much of this growth, rising 5.2 million tonnes over the year to 403.9 million tonnes”, this was the report of the Food and Agriculture Organization of the United Nations.

After rice is being separated, paddy in its raw form cannot be consumed by human beings. Therefore, it needs to be adequately processed for obtaining rice. If you are living in an area of high production of paddy, you can establish a Rice Mill Plant of your own. Setting up a Rice Processing plant appears to be a boon there.

Rice Mills & Rice Processing is mostly controlled by the government through an indirect way: a license is required for setting up a Rice Mill, which sets out extensive terms and conditions. We provide you Rice Mill Consultant in Bangladesh which will help you in establishing as they also act as Rice Mill Engineers & Designers.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd. is the best Rice mill consultants with 10 years of experience and counting. However, the complex terms and conditions set for obtaining a license are thwarting, for which Rice Mill Project Consultant is advisable.

Moreover, as the rice husk can be used to create poultry feed and sheep feed and even edible oils, turns out to be more profitable from early.
We can imagine the huge yield, productivity, as well as the market efficiency of the rice mills which are located at various production locations. The credit of such an immense degree of production should definitely go to the rice mill consultants who are being hired in greater numbers by many mill merchants to have a better working and output.

If you are willing to have your own Rice Processing Plant in Bangladesh, we at Nextech Solutions. It’s an Indian-based rice mil consultant with years of experience in the rice milling industry can help you with the establishment.

 

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Problems in High Moisture Paddy

Rice is perhaps the grain that has been cultivated for a very long time. It is occupying approximately 9% of the total arable land. It is the second cereal in significance for the human diet, after wheat. It is at present the food base of a two-third population of the world.

Rice is perhaps the grain that has been cultivated for a very long time. It is occupying approximately 9% of the total arable land. It is the second cereal in significance for the human diet, after wheat. It is at present the food base of a two-third population of the world.

It is well known that paddy drying is essential for its safe storage. You can expect a better storability of the paddy if the moisture content is within safe limits. As a rule of thumb, 1 % decrease in the moisture content of the grain doubles the storage life. But drying of paddy is not easy. The high humidity is a serious factor obstructing appropriate drying and storage of grains.

A certain level of moisture content should be maintained in rice and this depends on the time for which it is going to be stored.

  • 18% for 2 weeks
  • 14% or less a month
  • 13% or less for 8-12 months
  • 9% or less for long-term storage

There are many processes of drying:

    1. Field drying: It is done in a field after cutting rice panicles in fields and then stacking them into piles and racks. It is most primitive of them all.

 

    1. Sun drying: This labor-intensive method is preferred by small farmers. This is inexpensive way of drying paddy

 

    1. In-store drying: Paddy is dried during storage by controlling the level of humidity in the air. It is a slow process.

 

  1. Batch dryer: It may lead to uneven drying and usually used by farmers and rice millers.

Storage of high moisture grain is a grave problem farmer facing. Traditional methods of sun drying are still in practice but have sure disadvantages such as

  • unreliability
  • uncontrolled heating of grains
  • thermal stresses leading to grain fissures
  • vulnerability to infestation in open
  • Losses due to birds

Use of mechanical paddy drying offers a number of advantages over old-school methods and some of the benefits are as follows –

  1. Sustaining the quality of paddy
  2. Safe drying even during rain and at night
  3. Convenient control of drying parameters
  4. Significant saving on the labor cost

For the best drying, you must take advantage of the technology. You must go to the best paddy drying providers. Nextech Solutions have experts which provide complete solutions related to rice.

 

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The Process Of Making Parboiled Rice

Everyone in the country knows what white rice or a brown rice is. However the awareness about parboiled rice is very limited. So it often happens that you are asked about what is parboiled rice when you tell someone that you consume this third of the many breeds of Rice.

Everyone in the country knows what white rice or a brown rice is. However the awareness about parboiled rice is very limited. So it often happens that you are asked about what is parboiled rice when you tell someone that you consume this third of the many breeds of Rice. In simple terms, Parboiled Rice means the type of rice which is partially boiled. But boiled where? The grain is simmered in the husk.

Since the process of parboiling involves three major steps which are soaking, steaming, and drying, the other name of the grain is ‘soaking rice’. As mentioned, the first and foremost process involves drenching of the grain. The act is carried out by transferring the rice into the soaking tank, setting the machine temperature at 20-30 degree Celsius and leaving the grain for 36-48 hours as per the need of the situation. Once the drenching part is done, the rice is then shifted for steaming process which requires heating up the grain for making the grain harder. The procedure isn’t much time consuming as it depends on the manufacturer what kind of grain color he or she wants to attain considering the higher the heating temperature, the lesser the processing time. Although, steaming at high temperature increases the chances of grain getting darker in color.

The final act involves drying the grain. It must be noted that withering the grain in huge quantity isn’t easy. Especially in the case when the rice are parboiled. So, the grains are sun-baked with the help of a large number of workers who have to work actively and are required to timely turn and mix the rice. Approximately 20-40% of moisture gets reduced in the initial stage of drying while the remaining percentage later.

‘Nextech Solutions’ is the leading grain processing unit proffering top-notch consultancy services as well as high-end milling equipments.

 

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