Latest Technology in Flour Milling Machines

Top-quality flour provides the basis for making high-quality foods. In order to transform grain into flour of unsurpassed quality, specially designed plant and equipment is needed in addition to the knowledge of the relevant process stages.

Cleaning Action

The raw grain supplied to grain mills will typically contain impurities. Before processing, foreign seeds and contaminants that have entered the grain on the field as well as during harvesting, transportation and storage must be removed. Careful separation of the impurities will ensure a high quality of the end products. The reduction of the mineral content will have an impact on the taste and odor of the product. Moreover, it allows wear to be reduced and the service life of machinery to be extended.

Efficient Grain Cleaning Solutions –
Separator Classifier
Combi-cleaner
De-stoner
Automatic moisture controller
DC Peeler
Scourer
Efficient cleaning — top-class flour results

Separating efficiency
Coarse, low-density, and high-density impurities are removed from the grain stream with high efficiency and accuracy. This lays the basis for obtaining a high-quality, top-class product.

Revolutionized sorting
Sortex checks the purity of the input product with exceptional accuracy. Within fractions of a second, foreign material is detected and removed.

Surface cleaning
This microscopic magnification shows sand grains and other contaminants on the wheat surface. Gentle dehulling enables these impurities to be removed from the grain surface.

Smart User Interface
Intelligent user guidance in conjunction with a user-friendly software allows the cleaning machines to be operated with ease as well as optimal machine settings.

Milling

With its Antares roller mill, one can set the standards in grain milling. Whether for corn (maize), soft wheat, durum, rye, barley or malt – Antares is the ideal roller mill for all varieties of grain. The new Antares roller mill satisfies the rigorous requirements of the modern grain milling industry in terms of economy, user-friendliness, maintenance, and sanitation.
– Perfect milling
– Top sanitation
– Ultimate design

Carefully designed grinding solutions
– antares four- and eight-roller mill
– Polaris purifier
– sirius square plansifter
– Bran finisher
– Impact detacher
– Vibratory sieving machine

High Throughput, Optimal Economy
Excellent sanitation and product safety- The Novapur sieve frames of polyurethane with frame inserts of stainless steel ensure top sanitation of the sifter.
Outstanding quality Low-maintenance system components and smart designs guarantee top reliability in round-the-clock service with a consistently high grinding quality.

Solutions for High-Precision Weighing, Proportioning & Mixing
Grain and end products are retrieved from storage bins, weighed and then transferred to the production process using the weighing and proportioning technology. Continuous processes can be accurately measured and controlled by the differential proportioning scale. The micro-feeding process allows customized end products of uniform quality to be made
– Universal control system
– Outstanding precision
– High mixing quality

Bagging & Outloading, Manual and Fully Automatic Solutions
Taking bag-packing to the highest possible level of performance: solutions are synonymous with efficient bagging of end products. Whether products are packed into open-mouth bags of paper, plastic, jute, or cotton with weights ranging from 10 to 50 kg and using manual or automatic solutions.
– High bagging capacity
– Easy operation
– Dust-tight packing

Quality Assurance
Unrivaled, uncompromising quality.
There is no room for compromises when it comes to food safety. Therefore vendors offer various carefully matched solutions and systems in order to meet the high sanitation and food safety requirements.
– Integrated solutions
– Food safety
– Consistently high product quality

Reliable quality assurance solutions-
Magnetic separator
Control sifter
Sterilator
NIR DA online measurement system
Combined solutions for assuring product quality

Technology and Automation from a Single Source
Automation systems which integrally combine process technology and control engineering. This is the key to achieving the best possible production processes and thus top competitiveness – now as well as in the future.
– High operating reliability
– Standardized customer services with 24/7 support hotline
– Efficient production processes

Automation for reliable
WinCoS.r2 process control system
Control cabinets
Professional cabling
Motors and electrical installations
Grinding process control system with intuitive user interfaces

 

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How to Cook Perfect Brown Rice Every Time?

Rice is a staple food for many different cultures throughout the world. White rice is more common in the United States and many other regions of the world, but brown rice is still consumed by more people overall. The key difference between the two types of rice lies in how they are processed. White takes much more processing overall, as brown is only partly milled or not milled at all.

The cooking process for both rice types also varies. The first mistake people make is assuming that you can cook brown rice just the same way as white. Some people find it harder to cook brown rice when compared to its white counterpart. Here are a few tips to ensure you end up with perfectly cooked brown rice.

To start, you should thoroughly rinse your rice until the water runs clear. The next step is to start boiling water for your rice to cook in. The rice to water ratio is very important and should be 1 cup of rice to 1-1/2 cups of water. Another important step you do not want to overlook is to add the rice only after the water is fully boiling.

Brown Rice is Good for Health
Brown Rice is Good for Health

Once you have added the rice to the boiling water, cover the pot and reduce the heat to low for 20 minutes. After 20 minutes, you will want to remove the pot from the heat, but do not remove the lid. Leave the pot to rest uncovered for another 15 minutes or so. Any longer than 15 minutes and your rice can end up soggy and mushy.

The two steps that cannot be overlooked are ensuring the correct rice to water ratio, along with adding rice after the water is boiling. These two things differ from the way white rice is prepared, so they are the areas that people tend to mess up when cooking brown rice.

Once you start to cook brown rice more often, you will begin to get a better feel for the right way to cook it and in no time at all, you will be a pro.

Brian is an online writer and reviewer of kitchen appliances like a KitchenAid Slow Cooker. For the latest slow cooker reviews, along with the best discounts and special offers, visit his new blog at http://programmableslowcooker.com today.

Article Source: Ezinearticles.com

 

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Different Paddy Parboiling Methods in India

Parboiling involves partial cooking of rice paddy, and soaking, gelatinizing, and drying before milling. The main objective of parboiling is to impart hardness to the grain (without hampering the husk) so that the grain can withstand the milling operations.

Parboiling Methods in India involve partial cooking of rice paddy, and soaking, gelatinizing, and drying before milling. The main objective of parboiling is to impart hardness to the grain (without hampering the husk) so that the grain can withstand the milling operations. The paddy is parboiled in the hull to soften the kernel so that the surface starch, bran, and other components can blend. After this, the water from the rice is drained and the rice is dried with steam. The dried rice then undergoes machinery procedures to polish the kernels and remove the hull.

 

There are three different types of Paddy Parboiling methods in India, namely:

  1. Single-staged parboiling system which is meant for small grain and boiled cream-colored rice

  2. Two-staged parboiling system which is meant for small grain, boiled and steamed white-colored rice

  3. Three-staged Parboiling System which is meant for long grain rice like Basmati, etc.

 

A quick synopsis of Paddy Parboiling Methods in India

The raw paddy is first cleaned and then transferred to the soaking tank paddy storage bin. The raw paddy (only if its grain is long or of medium size) is then steamed for two to four minutes which is followed by the moving of processed paddy to the soaking tanks.

 

When the rice is in paddy form, it is soaked in water at an ambient temperature of 20-30°C and takes 36 – 48 hours to reach the requisite moisture content of 30%. On the other hand, if the paddy is soaked at a temperature of 60-65°C (hot water soaking), it reaches the moisture level in a mere two to four hours. One advantage of hot water soaking is that it reduces the steaming time which completes the Parboiling Process, quickly.

 

The smell, color, taste, and solubility of the components of rice depends on the water temperature and the duration for which it is soaked in the water. The timing must also not be too long and the temperature also must not be too high otherwise the components would dissolve in water, the seeds would start germinating, and starch fermentation would occur.

 

 

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Rice Parts

Rice, as we all know is one of the major crops all around the world. The crop is highly nutritious and can be easily grown in all the corners of the globe. Rice primarily has three edible parts – the germ, the bran and the endosperm. After the process of rice milling, all the rice looks almost the same

Rice, as we all know is one of the major crops all around the world. The crop is highly nutritious and can be easily grown in all corners of the globe. Rice primarily has three edible parts – the germ, the bran, and the endosperm. After the process of rice milling, all the rice looks almost the same( i.e. white in color. But at the time of harvesting, rice is of many different kinds.

Let us have a look:

Long Grain Brown Rice:
Long grain rice, as the name suggests, has a long kernel. This kernel is much longer in length than its width. These grains are light and isolated.

Sweet Brown Rice:
Sweet brown rice is also short and plumy like short grain brown rice. Though these tend to lose their shape upon cooking.

Short Grain Brown Rice:
Short grains are short, round, and the same in length and width. These also get soft on cooking.

Medium Grain Brown Rice:
Medium grain brown rice is wider and shorter in length when compared to long-grain brown rice. Cooked rice gets moist and slight. This type of rice sticks together longer.

Brown Basmati Rice:
Basmati rice is an aromatic form of long grain rice that is heavily consumed across India.

Himalayan Red Rice:
This type of rice is reddish on the outer side with a red bran layer on it. The bran layer adds to the taste of this rice.

There are numerous types of rice harvested in India throughout the country.

 

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Why Nextech is the best Rice Mill Consultant out there?

Once you plan to set up a rice mill, it brings in a lot of things to consider and finalize upon. A suitable land and property are needed, the machinery is to be installed in a proper orientation to ensure great functionality and many other logistics are involved. Rice mill setup is no cakewalk; as a matter of fact, it is a tough nut to crack in all possibilities.

Once you plan to set up a Rice Mill, it brings in a lot of things to consider and finalize upon. Suitable land and property are needed, the machinery is to be installed in a proper orientation to ensure great functionality and many other logistics are involved.

Rice mill setup is no cakewalk; as a matter of fact, it is a tough nut to crack in all possibilities. But that is why there are Rice Mill Consultants; there are many rice mill consultants crowding the market. In this blog, we would like to show that how we stand out of that crowd.

In what has not even been a decade, Nextech Solutions has already established itself as the Best Rice Mill Consultant in India. But that does not deter us from striving to excel and better our services even further. The company was founded by two vastly experienced veterans in the field of the Indian Basmati Rice Industry.

Mr. SP Singh, an electrical engineer with more than 26+ years of experience in Grains and Seeds Industry has worked with the topmost names in agriculture sector like Oswal agro furane and Buhler.

On the other hand, Mr. Charan Singh is a mechanical engineer with 22+ years of experience at top-notch agricultural solutions firms. These veterans bring a plethora of expertise and dexterity to Nextech Solutions, which is vital for us and eventually for our clients.

The Perfect Mix of Experience And Innovation:

Along with the indispensable experience that our founders guide us with, we are also home to some of the most developed technology and innovations involved in the field of agriculture solutions. Our engineering approach employs the latest computer-aided designs to come up with the most accurate and efficient solutions that meet and even exceed our client’s expectations. All of our engineers have experience of more than 15 years in rice milling and it is their commitment which fuels our ambition to excel. Plying trade in this field of business for so long has helped us in knowing our trade inside out.

Detailed designing engineering provides us with a much-sought edge over our competitors in the market. Proper designing and accurate designing results in better yields and hence add to the overall revenue.
Our association with our clients infuses great confidence in them for the reason that they feel themselves in “safe hands” and that’s because of our experience, expertise, and sense of belonging with the project that places us far ahead of our competition.

Our endeavor has always been to offer our clients, the maximum benefits by providing logical, technological & commercially optimized solutions which must suit their exact requirements.

 

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