Advantages of Silos For Grain Storage

Storage Silo Consultant & Solutions for grains present diverse choices with innumerable advantages and disadvantages. Taking a decision becomes immeasurably difficult in such situations as climate, resources, timeframe and specific commercial objective need to be factored in. Once all these factors are considered only then can a calculated choice be made about whether to invest in a silo or a bunker, storage shed or storage bag. This entails layered complexity for which appointing a Storage Silo Project Consultant or Storage Silo Consultant is worthwhile.

Nextagrisolutions are leading Rice Mill Engineers & Designers who offer extensive advantages of 360 o experience & expertise for setting up optimized Rice Mill Layout Design in India. Rice Mill Engineering necessitates integrated designing, manufacturing, procuring, erecting, and commissioning for seamless, optimized process flow. Nextagrisolutions have extensive experience in related fields like materials handling, grain processing systems and Rice Milling Plant Layout Design including building silos that can ensure optimized profits.

Silos Advantages

1. Requires Lesser Ground Space

Being vertical and very tall structures as compared to other grain storage options, silos hold the footprint on land is considerably smaller. It obviates the necessary spending on land and hence is a better option. Even if the land is already available – it can be used for other purposes.

2. Greater Control

Centralized storage of grains at one location imparts greater control over conditions more effectively. It facilitates grain storage at a certain temperature free from insects and other pests thus maintaining the grain in an optimal condition over a longer time. Aeration in a tightly sealed silo is also a simple, straightforward step to ensure minimum pests.

3. Convenient Loading & Depositing

It’s also easier to collect and transport grain to and from a silo. Not only is it there a severe cut in costs but its also more efficient as compared to other alternatives. A relatively inexpensive grain vacuum/ auger, for example, enables grain to be filled/taken out rapidly reducing costs.

4. Reliable Longevity

Apart from being cost-effective, a well maintained, air-tight grain silo lasts several decades bringing down the effective costs of ownership. It also offers the ideal conditions for grain storage throughout this period. Many silos last more than 25 years before necessitating major repairs.

As the leading Rice Mill Consultant, Nextech Grain Milling Solutions has extensive turnkey project delivery expertise & experience in Rice Milling Plant Layout Design,. Process flow, process control know-how, as well as designing & detailed engineering, are the major aspects to optimize the production and processes and Nexttech is admirably equipped to achieve that. The entire matrix of men material, machinery, processes are optimized within the project’s financial & time constraints for maximizing returns on investments.

For this, Nextech Solutions undertakes totally automated processes a micro-managed with Systematic Layout Planning that begins with the refining of the paddy and ranges through sorting and ends with packaging and even has to act as Storage Silo Consultant. Impeccable process designing taking into consideration the numerous factors including silo storage to ensure optimal plant uptime in order to enhance returns.

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Process of Setting Up a Rice Mill

The Rice milling removes husk and bran from paddy grains so that these can be made edible usually produces polished rice. After adding aroma and flavor it is ready to be marketed. As rice is one of man’s consumed staple foods and helps sustain two-thirds of the world’s population, without this process millions will go hungry. The demand for rice including that of polished variety is burgeoning as figures illustrate. However, the sales in India are mainly determined by government agencies and Government that sets the Minimum Support Price and even procures majority of the paddy (20-25%) While setting up Rice Mill Plant for Rice Processing are immensely lucrative with ever greater returns, a license from the Government -albeit with fairly stringent terms and conditions must necessarily be procured and the license comes.

So, employing a Rice Mill Consultant who is very conversant with norms and are Rice Mill Engineers & Designers, is necessary. They can act as facilitators as they know the nitty gritty in India and can negotiate the complex terms and conditions set for obtaining a license in India proves to be a riddle. Rice Mill Project Consultant can make it easy to resolve- especially if they possess 360-o expertise with expertise as Storage Silo Project Consultant. Nextech Grain Processing & Engineering Solutions Pvt. Ltd. is a 360-degree rice mill consultant over 10 years’ experience – and being promoted by two professionals with a definite edge over competitors in terms of detailed engineering and process control knowhow.

SETTING UP A RICE MILL IN INDIA

Apart from acquiring a significant starting capital, the critical point is to acquire the required know-how & getting the approvals for convoluted regulations from the government. A Rice Milling Business plan needs to be formulated and is critical as it lays out in details the investments required, the number of people for hire, profit and loss forecasts, likely cash flow analysis & predictions and the projections for the proposed rice mill business. Employing Rice Mill Project Consultant is the key point in acquiring Rice Mill Engineers & Designers, & Rice Mill Machinery necessary for the highly advanced and often automated rice mill.

MAIN PROCESSES OF A WHOLE RICE MILLING PLANT

Proto Rice Mill stage

At this stage, the rice field needs to be prepared for planting. Steps like Paddy transplanting and Rice harvesting including reaping, stacking, handling, threshing, cleaning, and hauling are critical and are all performed by Rice Combine Harvesters.

Rice processing steps

After arriving at the mill, it goes through a series of sorting machines to separate the kernels from any debris. The rough rice is made to pass through “Sheller” machines. Brown rice is left behind, that is then worked by machines revealing white or “polished” rice.

Post Production Processes

1. Fully automatic rice mill plant ensure pre-cleaning, de-husking, paddy separating, milling, grading et al. Nextech has expertise of Rice Mill Machine Design, Rice Milling Plant Layout Design to set up the optimized rice plant.

2. The Pre-cleaning process through Paddy cleaner extracts all impurities like dust, straw, sand, clay and heavy particles from the paddy. Rice dehusking: Removes the husk and bran from the paddy rice leaving a minimum broken grain.

3. Paddy separating separates the dehusked paddy & brown rice. White rice produced by machines that remove the bran layers through rubbing revealing “white”/”polished” rice.

4. Rice grading separate immature grains to ensure independent milling of graded lots Weighing and packing is now undertaken for transport to the customer.

5. Environment-friendly steps- millers have switched to clean fuel like crop stalk and straw, rice husk, etc. As the leading Rice Mill Engineers & Designers & Rice Mill Consultant, Nextech Solutions– provide support at every stage.

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STORAGE SILO – Store Grain To Reduce Post-Harvest Losses And Protect Its Quality

Nextech solutions, India’s leading rice mill plant manufacturer offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation.

Storage Silos are an improvement all other benchmarks in grain storage and allow one of the most efficient methods for storing grains in bulk quantities. Not only do Silos allow storage in massive quantities but, as they possess such a tiny footprint in space, they act as a competitive advantage by lowering the total costs. This cuts the price of real estate and space that has risen steeply making milling and other grain activities nearly uneconomical with the traditional ways. A vertical method of storing grains, as compared to the traditional horizontal way, seems to make more economic sense. Whilst the silos save on space, but more importantly, they act as a competitive advantage by preventing a spillage, obviating the use of gunny bags and preventing unnecessary worry about the weather factor.

As India’s leading 360-degree Rice Mill Consultant & Storage Silo Consultant, a concept to commissioning agent as well as a manufacturer, Nextech solutions, offer solutions for each stage of rice milling process providing solutions that range from processing to storage- including silo storage. As one of the top-notch Rice Mill Engineers & Designers, not only do we offer Rice Milling Plant Layout Design but also customized silos for effective storage of food. This ensures that millers, investors and farmers can store and protect their grain from being spoiled by rain and pest infestation and hence works out to be the most cost-effective solution in the long run.

Storage Silos for grains operate by creating a pressurized area within a cylindrical container- with a closed top and a sealed bottom – these prevent any external agent including whether to intrude. The bases are usually sealed or dug into an organic matter-like soil mixture while the closed top is generally metallic or non-metal. Wheat, rice, and pulses can be stored inside these silos which provide excellent protection in the narrow space for long periods. Storage silos are used and recommended by various rice mill and flour mills. As your Rice Mill Engineers & Designers, Nextech also ensures that Grain output can also be stored in steel silos from the time of being harvested to up till a year.

Nextech solutions, India’s leading Rice Mill Plant manufacturer offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation. Farmers that store their harvested crops in silos experience improved food security, greater consistency in grain quality, and reduced waste that leads to enhanced agricultural income.

Customized-Silos that range from processing to storage enable farmers to store grains are often considered an expensive form of food storage but for numerous small farmers, it has proven to be very efficacious and feasible only for storing large quantities of food, metal silos have also proved useful for storing grains. In India, we offer both individual and group silos supported by platforms, ladders, and doors customized to customer needs. The size, shape, wall thickness, flow direction are all customized according to the type and quantity of food that the silo is supposed to store.

Silo for Food and Grain Storage Manufacturers in India even provides customized metal silos. The first thing which you should take into account when planning to get a silo customized is that the type and quantity of a crop that it is going to hold.

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Modern Rice Milling Process

The Rice Milling process has changed drastically over the years. The modern rice milling process combines several operations to generate a higher yield and produce a better quality of white rice from paddy or rough rice. If you’re new to rice milling, it’s crucial to contact rice mill consultants for better productivity.

What is the Milling Process?

Rice Milling is the process of removing the husk and bran layers from the paddy and producing a white rice kernel that is free of impurities.

Most milled rice is composed of around 20% husk, 8 – 12% bran depending on the milling degree, and 69% starchy endosperm.

Modern Rice Milling Process

There are five major components of the modern rice milling process. Let’s have a look at each of them in-depth.

1.Cleaning

The primary aim of the cleaning process is to remove foreign particles from paddies such as stones, immature grains, and other impurities. Cleaning is done before the processing of grains. Cleaning does not help in removing the dust from the raw particle. Instead, it helps in attaining high milling recoveries.

Here are a few ways by which cleaning before husking and whitening are beneficial:

Make the rice mill look neat and hygienic.
Save the wastage of paddy along with stones.
Reduce grain breakdowns.
Increase the milling capacity.
The cleaning process involves sending paddy through three machines: pre-cleaner, classifier, and de-stoner.

2.Dehusking or dehulling

In dehusking or dehulling, the chaff (the outer husks) is removed from the rice grains. The conventional hulling machines have a low shelling degree (of about 60-70%). These machines increase the breakage of rice and are not as effective in separating paddy from brown rice. Therefore, it is crucial to install pneumatic rubber shellers, tray separators, and husk separators in the dehusking section of your mill. This will help you:

Increase the milling capacity by 5%.
Reduce the breakage of rice.
Minimize the expenses on consumables and downtimes.
Eliminate admixtures such as oversized rice kernels and immature grains.

3.Whitening or polishing

The whitening or polishing process helps in removing the bran from rice. Thereby making the rice consumable and suitable for market requirements. Installing vertical whiteners and silky polishers in your Modern Rice Mill will help you:

Enhance whiteness.
Increase head rice yield by reducing breakage.
Enhance the appearance of rice kernels.

4.Grading

Grading helps mill owners achieve a better yield of head rice and retain broken rice for further processing. Installing thickness graders, rotary sifter, and length grader will help you:

Effectively separate broken paddy from head rice.
Limit the percentage of broken rice in head rice effectively.
Increase productivity and reduce grain separating time.

5.Colour Sorting

Colour sorting is the process of removing unrefined grains based on the colour of the rice. Modern colour sorting machines are equipped with features like auto sorting control systems, image capturing systems that are capable of storing up to 200 profiles, and a quality ejector system that monitors the quality of the output.

If you’re looking to improve the quality or quantity of milled rice, then implementing the modern rice milling process can be your best bet.

We at Nextech Solutions have the Best Rice Mill Engineers And Designers who can help you with grain milling solutions and adapt the modern rice milling process. From rice mill plant design to rice mill setup, we can help you with everything you need.

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Methods of Grains Storage

Grain storage is the most complex task for rice mill owners yet it is the most important thing. In fact, it is the most difficult thing in the grain industry. You may need to store it the entire month or an entire season

Grain storage is the most complex task for rice mill owners yet it is the most important thing. In fact, it is the most difficult thing in the grain industry. You may need to store it the entire month or an entire season, so you don’t fall short of grains during heavy demand.

When done wrong, it can damage your entire stock, resulting in a hefty loss. Therefore, it is important that you talk with Rice Mill Consultants to know about various storage solutions.

Things to keep in mind while storing grains

The best way to make sure that your grain is safe is by ensuring that you have the right storage facilities.

Make sure you store the grain under the roof so weather won’t have an impact on it
Have a steeled silo equipped with air circulation fans
Dry the grain to the right moisture content

Why Silos are important for storing grains?

Many rice mill engineers and designers suggest using silos for storing grains. There are various reasons for using silos to store grains.

Requires less ground space
Allows you to keep the optimum storage conditions for the grain
Helps in keeping insects and birds away
Automates the grain transport, reducing loading and unloading costs

However, you need to decide if you will be using a steel silo or a concrete silo for storing grains. If you are not sure which one to choose, you can talk with the storage silo consultant to understand which one is best to fit for you.

Additionally, you need to figure out the ideal temperature and maintain the optimum balance between humidity and moisture. Just like a Storage Silo Consultant, you can hire a rice mill project consultant who can help you with figuring out everything you need to store grains for a longer period of time.

Plan your storage options before you purchase it from farmers. Additionally, make sure that these options can help you store it for the long term.

Nextech Solutions is the leading rice mill consultant in India. They can help you store grains for a long period of time safely so you can reach your milling goals effectively and increase your profit.

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Multi-Commodity Processing Solutions

multi-commodity processing solutions are the finest solutions for cleaning, grading, and sorting and facilitate the processing of bulk commodities like wheat, pulses, soya-bean, low-value spices.

A Multi-Commodity Processing Unit has the capacity to handle multiple commodities. These are usually of the same/similar shape and size so that the machines can accept and process the inputs. These are employed generally to add value to the commodities that are in semi-finished/finished state and come from small millers. Traders often install these units and semi-finished cereals and value add on these machines by finishing the cereals thus procured in their own units. This increases the value of commodities by value-adding and can be branded in the way desired.

A marketing plan support can thus be used to market these fledgling brands. Multi Commodity Processing solutions are generally employed for cleaning, grading, and sorting multiple commodities procured from the farmers/ rural markets before being handed on to processors. Bulk commodities like wheat, pulses, soya-bean, low-value spices (jeera, methi, mustard, etc.) are mostly processed in these and add enormous value to these. With few modifications, the Multi Commodity Processing solutions can also be designed for the differently shaped commodities and prove to be a proven adaptation.

Nextech Agrisolutions, a 10-year-old organization, promoted by two professionals has endeavored to always envisage customer satisfaction as the goal, and develop partnerships and provide services to fulfill client’s expectations. Our endeavor has always been to offer our patrons, the maximum benefits by providing logical, technological & commercially optimized solutions which must suit their exact requirements. Nextech is a leading Rice Mill Plant Manufacturer in India and also has expertise in food processing plant design and layout.

The Company’s multi-commodity processing solutions are the finest solutions for cleaning, grading, and sorting and facilitates the processing of bulk commodities like wheat, pulses, soya-bean, low-value spices. Our proven experience and expertise in extending fail-safe customized solutions optimize every process aimed at total solutions and is expertly capable of handling multiple kinds of grains grain. All equipment is attuned to the specific needs and integrates into a customized solution. This is backed by the quick delivery and efficacious service support.

A few examples of the equipment are :

Pre Cleaner

It is designed to cater to comprehensive use and facilitates the fulfillment of all pre-cleaning requirements for every kind of compatible grain in the processing industry. These eliminate foreign particles including stones, immature grains, and other impurities before the grains are sent for processing.

De-Stoner

Similarly, this removes stones and other foreign particles by basing it on its densities. This machine performs based on the density by segregating the granular particles approximately of the same size but, of different weight.

Gravity Separator

Gravity Separators separate on the basis of a combination of air, vibration & separation and employ density difference to segregate.

With comprehensive experience in every field of Rice and grain consultancy and as the leading Rice Mill Consultant, Storage Silo Consultant, with numerous projects in India and abroad. we possess extensive expertise in detailed engineering processes and control know-how. The Company also imparts a competitive advantage in terms of overcoming operational challenges in running and managing large-capacity rice mills. We facilitate employing of only the right personnel with expertise and experience who can work to optimize resources available – within both financial constraints and available time-wise. Consequently, we are better positioned to evolve more effective 360-degree solutions.

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What Should I Do If I Want To Set a Rice Mill Plant

The Rill mill industry is growing rapidly these days. However, we need to consult a familiar rice mill to make our process smoother. The raw materials are quite available and always helpful for you to grind them for food and other purposes.

For cleaning and mixing the ingredients, you have to hire a professional and top-rated rice mill near you. Of course, when starting a new Rice mill Plant, certain things must be kept in mind. They deliver an awesome solution and require many things to begin plant as quickly as possible.

Register a Company

On the other hand, machinery must be required when it comes to setting up a new rice mill plant. The Rice Mill business provides a quick zone for overcome equipment and machinery needs. With the help of a licensed consultant, you can start a new mill easily. They take part in discovering a new time for grading, mixing, grinding, and more activities. It ensures to focus on maintaining a large rice mill without facing any troubles.

Follow MSME registrations

On the other hand, the rice mill business ensures to register MSME that follows quickly. Within a specific time, you should register with the authority using Rice mill Consultant. Either it is small or medium; you should register a rice mill with a proper MSME form.

Get factory license

An individual or group must register their factory license immediately. It is designed to ensure safety measurements for setting up a new rice mice business. The factory and trade license has been providing by municipal corporations.

NOC from the pollution department

Then, you must apply for NOC that permits you to run a rice mill business smoothly. Legally, you should get a proper license before setting up a rice mill plant. It must pass under the pollution control board to overcome the troubles. So, you can start a business that is legal and get passed certification.

GST registration

In conclusion, GST number is compulsory for rice mill business. For the Leading Rice mill Consultant, the owner must get a proper GST number to make business in India legally. Without any troubles, they can sell interstate also. So, you should find out the legal procedures to apply for setting up a new rice mill plant.

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Modern Method of Parboiling Rice

Parboiling of rice refers to the process of partial boiling of the paddy before it is milled. This helps increase the nutritional value of the final product and reduces wastage. Other benefits of parboiling rice are that it reduces the breakage during milling

However, there are different methods of parboiling rice, such as soaking the paddy in large tanks and steaming them in kettles or using pressure to parboil rice. While many mill owners rely on pressure parboiling technology, there are even more advanced methods of parboiling rice.

In this article, we will discuss the modern method of parboiling rice.

Modern Parboiling Innovation – BRIS

Bhattacharya Rice Intelligent System (BRIS) is a cloud-based intelligent rice processing system. It can automatically identify and categorize paddy based on physical characteristics, such as short, medium, and long grain.

The system can then process the paddy based on the required category: the texture, appearance, cooking characteristic, etc.

How BRIS Works?

The BRIS follows a three-step process to parboil rice: pre-steaming, soaking, final steaming.

Pre-steaming helps increase the gap between the rice kernel and the husk. Soaking prepares the paddy for complete gelatinization. The last step, i.e., final steaming, helps achieve the desired cooking time expected by the customer.

BRIS consists of more than 5000 parboiling methods in its database. All you need to do is choose the one that fits your requirements, make changes in the pre-defined parameters (if required), and the system will then transfer it to the control panel.

All the processes are automated and do not require any human interference to parboil rice. The best part about BRIS is that you can save the data of parboiled rice and replicate the same for the next processes when and as required.

Another advantage of using BRIS for parboiling rice is that it promises a guarantee of 96% uniformity in character and texture of the final output.

Final Thoughts

With the modern rice parboiling method, you can increase productivity and efficiency in your rice mill. It also helps reduce wastage post milling.

Being a leading Rice Mill Consultant provider in India, Nextech understands the importance of the modern method of parboiling rice. If you need any assistance in growing your rice mill, we are here to help.

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Advance Rice Blending Solutions

The paddy cannot directly eat that requires some processing. Rice milling is the most critical process that the paddy is transformed into the rice. Rice has lots of variants grown around the globe. The rice is life for many people that are rich in genetic diversity. This process helps to clean and separate paddy and remove the impurities that become suits to be eaten.

You can do the Rice Blending with proper care that helps to reduce the breaking of kernels. During the milling procedure, the recovery extent based on different aspects such as paddy variety, operator, milling required degree, equipment quality, and others. The quality of the paddy grain is not only relative to the rice variety but also crop production and harvesting atmosphere.

Use effective rice blending solution

In the modern era, people use advanced Rice Milling solutions to take their business to a new level. Modern rice mills use advanced machinery for rice milling. During the mill blending, the rice grain is bound to break, and the broken percentage can be varied from paddy type, machine used, paddy moisture, and others. The latest milling procedure removes the cracked grain from the milled rice by using the blender. It helps you save time on separating the broken rice.

Then they use the sifter to split the small broken rice and germs from the large broken. After the polishing and whitening procedure, the rice will appear in the supermarket and stores. With top-notch machinery and the latest technology, rice mill will complete the rice blending process faster. By using the automated machinery, you reduce the labor charge and enhance production. Every stage of rice milling continuously moves with minimum workers.

How to rice mill consultants help you

If you plan to upgrade your rice mill, you can get help from the Rice Mill Consultant. Many companies are rice mill consulting services with trained experts. They have experience in the sector, such as grain processing systems, rice milling plant layout designing, material handling, etc. The consultant provides the advanced rice milling solution to enhance operation efficiency.

They undertake the automated method with the systematic layout designing that starts with the rice milling, sorting, and packaging. By hiring the best consulting service, you can save time and money. They handle everything in the rice mill project so you can concentrate on your business. The experts will help you to increase the return on investment.

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Pressure Parboiling Technology

The parboiling of rice is an effective way to get high-quality rice. There are different systems available for parboiling, and sure you can get the best in different ways. As an effect of this, one can get high-quality rice with varying methods of parboiling. Of course, rice parboiling is one of the ancient processes of getting partially boiled rice in paddy form. In the Pressure Parboiling Technology, the paddy is soaked partially for a few hours and then treated with high pressurized steam. When compared to the standard parboiling method, Fully Automated Pressure Parboiling Technology is quite a quick process!!

Why choose Pressure parboiling technology provider?

During the parboiling process, paddy is saturated in water; it is soaked. After that, draw off the excess water and then allow for the steaming and heating procedure. Parboiling of rice offers noticeable benefits such as improves vitamin content, reduce grain break, increases oil, enhances rice quality, increase nutrients, and much more.

If you want to get high-quality rice for cooking, you need to choose the right Pressure parboiling technology provider and sure you can get the best and unbroken rice. During the process, you will get smooth texture rice; thereby, you can reduce the unwanted broken during the milling process. As a result of rice parboiling, 90% of rice is unbroken, and you will get a 3-5% increase in the total yielding.

Bugs find it very hard to bite and get into the rice due to noticeable benefits of parboiled technology
Parboiled of rice is rich in B-vitamins than raw rice
During washing and cooking, there is no chance for loss of vitamin B than uncooked rice.
Parboiled rice is rich in minerals and nutrients. Together, it is non-sticky, and cooking quality is entirely different from raw rice.
Parboiled rice is rich in oil content compared to uncooked rice

Rice mill Consultants:

Rice mill Consultants help you handle the consultancy process so that clients get the best rice varieties for their use. The services are handy and handled by the professionals to help you to know the exact requirement at the most competitive price. Joining hands with the leading consultants know more about the Rice milling technology and machine suppliers as well. They offer complete solutions for rice processing needs and requirements. In addition, they help you to choose the right machinery for your rice processing business needs!!

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