Advantages of Silos For Grain Storage

Storage Silo Consultant & Solutions for grains present diverse choices with innumerable advantages and disadvantages. Taking a decision becomes immeasurably difficult in such situations as climate, resources, timeframe and specific commercial objective need to be factored in. Once all these factors are considered only then can a calculated choice be made about whether to invest in a silo or a bunker, storage shed or storage bag. This entails layered complexity for which appointing a Storage Silo Project Consultant or Storage Silo Consultant is worthwhile.

Nextagrisolutions are leading Rice Mill Engineers & Designers who offer extensive advantages of 360 o experience & expertise for setting up optimized  Rice Mill Layout Design in India. Rice Mill Engineering necessitates integrated designing, manufacturing, procuring, erecting, and commissioning for seamless, optimized process flow. Nextagrisolutions have extensive experience in related fields like materials handling, grain processing systems and  Rice Milling Plant Layout Design including building silos that can ensure optimized profits.

Silos Advantages

1. Requires Lesser Ground Space

Being vertical and very tall structures as compared to other grain storage options, silos hold the footprint on land is considerably smaller. It obviates the necessary spending on land and hence is a better option. Even if the land is already available – it can be used for other purposes.

2. Greater Control

Centralized storage of grains at one location imparts greater control over conditions more effectively. It facilitates grain storage at a certain temperature free from insects and other pests thus maintaining the grain in an optimal condition over a longer time. Aeration in a tightly sealed silo is also a simple, straightforward step to ensure minimum pests.

3. Convenient Loading & Depositing

It’s also easier to collect and transport grain to and from a silo. Not only is it there a severe cut in costs but its also more efficient as compared to other alternatives. A relatively inexpensive grain vacuum/ auger, for example, enables grain to be filled/taken out rapidly reducing costs.

4. Reliable Longevity

Apart from being cost-effective, a  well maintained, air-tight grain silo lasts several decades bringing down the effective costs of ownership. It also offers the ideal conditions for grain storage throughout this period. Many silos last more than  25  years before necessitating major repairs.


As the leading Rice Mill Consultant, Nextech Grain Milling Solutions has extensive turnkey project delivery expertise & experience in Rice Milling Plant Layout Design,. Process flow, process control know-how, as well as designing & detailed engineering, are the major aspects to optimize the production and processes and Nexttech is admirably equipped to achieve that. The entire matrix of men material, machinery, processes are optimized within the project’s financial & time constraints for maximizing returns on investments.

For this, Nextech Solutions undertakes totally automated processes a micro-managed with  Systematic Layout Planning that begins with the refining of the paddy and ranges through sorting and ends with packaging and even has to act as Storage Silo Consultant. Impeccable process designing taking into consideration the numerous factors including silo storage to ensure optimal plant uptime in order to enhance returns.

 

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Process of Setting Up a Rice Mill

The Rice milling removes husk and bran from paddy grains so that these can be made edible usually produces polished rice. After adding aroma and flavor it is ready to be marketed. As rice is one of man’s consumed staple foods and helps sustain two-thirds of the world’s population, without this process millions will go hungry. The demand for rice including that of polished variety is burgeoning as figures illustrate. However, the sales in India are mainly determined by government agencies and Government that sets the Minimum Support Price and even procures majority of the paddy (20-25%) While setting up Rice Mill Plant for Rice Processing are immensely lucrative with ever greater returns, a license from the Government -albeit with fairly stringent terms and conditions must necessarily be procured and the license comes.

So, employing a Rice Mill Consultant who is very conversant with norms and are Rice Mill Engineers & Designers, is necessary. They can act as facilitators as they know the nitty gritty in India and can negotiate the complex terms and conditions set for obtaining a license in India proves to be a riddle. Rice Mill Project Consultant can make it easy to resolve- especially if they possess 360-o expertise with expertise as Storage Silo Project Consultant. Nextech Grain Processing & Engineering Solutions Pvt. Ltd. is a 360-degree rice mill consultant over 10 years’ experience – and being promoted by two professionals with a definite edge over competitors in terms of detailed engineering and process control knowhow. 

SETTING UP A RICE MILL IN INDIA

Apart from acquiring a significant starting capital, the critical point is to acquire the required know-how & getting the approvals for convoluted regulations from the government. A Rice Milling Business plan needs to be formulated and is critical as it lays out in details the investments required, the number of people for hire, profit and loss forecasts, likely cash flow analysis & predictions and the projections for the proposed rice mill business. Employing Rice Mill Project Consultant is the key point in acquiring Rice Mill Engineers & Designers, & Rice Mill Machinery necessary for the highly advanced and often automated rice mill.

MAIN PROCESSES OF A WHOLE RICE MILLING PLANT

 

Proto Rice Mill stage

At this stage, the rice field needs to be prepared for planting. Steps like Paddy transplanting and Rice harvesting including reaping, stacking, handling, threshing, cleaning, and hauling are critical and are all performed by Rice Combine Harvesters.

 

Rice processing steps

After arriving at the mill, it goes through a series of sorting machines to separate the kernels from any debris. The rough rice is made to pass through “Sheller” machines. Brown rice is left behind, that is then worked by machines revealing white or “polished” rice.  

 

Post Production Processes

1. Fully automatic rice mill plant ensure pre-cleaning, de-husking, paddy separating, milling, grading et al. Nextech has expertise of Rice Mill Machine Design, Rice Milling Plant Layout Design to set up the optimized rice plant.

2. The Pre-cleaning process through Paddy cleaner extracts all impurities like dust, straw, sand, clay and heavy particles from the paddy. Rice dehusking:  Removes the husk and bran from the paddy rice leaving a minimum broken grain.

3. Paddy separating separates the dehusked paddy & brown rice.  White rice produced by machines that remove the bran layers through rubbing revealing “white”/”polished” rice.

4. Rice grading separate immature grains to ensure independent milling of graded lots Weighing and packing is now undertaken for transport to the customer.

5. Environment-friendly steps- millers have switched to clean fuel like crop stalk and straw, rice husk, etc.  As the leading Rice Mill Engineers & Designers & Rice Mill Consultant, Nextech Solutions– provide support at every stage.

 

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Modern Rice Milling Process

The Rice Milling process has changed drastically over the years. The modern rice milling process combines several operations to generate a higher yield and produce a better quality of white rice from paddy or rough rice. If you’re new to rice milling, it’s crucial to contact rice mill consultants for better productivity. 

What is the Milling Process?

Rice Milling is the process of removing the husk and bran layers from the paddy and producing a white rice kernel that is free of impurities. 

Most milled rice is composed of around 20% husk, 8 – 12% bran depending on the milling degree, and 69% starchy endosperm. 

Modern Rice Milling Process

There are five major components of the modern rice milling process. Let’s have a look at each of them in-depth. 

1.Cleaning 

The primary aim of the cleaning process is to remove foreign particles from paddies such as stones, immature grains, and other impurities. Cleaning is done before the processing of grains. Cleaning does not help in removing the dust from the raw particle. Instead, it helps in attaining high milling recoveries. 

Here are a few ways by which cleaning before husking and whitening are beneficial:

  • Make the rice mill look neat and hygienic.
  • Save the wastage of paddy along with stones. 
  • Reduce grain breakdowns. 
  • Increase the milling capacity. 
  • The cleaning process involves sending paddy through three machines: pre-cleaner, classifier, and de-stoner. 

2.Dehusking or dehulling 

In dehusking or dehulling, the chaff (the outer husks) is removed from the rice grains. The conventional hulling machines have a low shelling degree (of about 60-70%). These machines increase the breakage of rice and are not as effective in separating paddy from brown rice. Therefore, it is crucial to install pneumatic rubber shellers, tray separators, and husk separators in the dehusking section of your mill. This will help you: 

  • Increase the milling capacity by 5%. 
  • Reduce the breakage of rice. 
  • Minimize the expenses on consumables and downtimes.
  • Eliminate admixtures such as oversized rice kernels and immature grains. 

3.Whitening or polishing 

The whitening or polishing process helps in removing the bran from rice. Thereby making the rice consumable and suitable for market requirements. Installing vertical whiteners and silky polishers in your Modern Rice Mill will help you:

  • Enhance whiteness.
  • Increase head rice yield by reducing breakage.
  • Enhance the appearance of rice kernels.  

4.Grading

Grading helps mill owners achieve a better yield of head rice and retain broken rice for further processing. Installing thickness graders, rotary sifter, and length grader will help you:

  • Effectively separate broken paddy from head rice.
  • Limit the percentage of broken rice in head rice effectively. 
  • Increase productivity and reduce grain separating time. 

5.Colour Sorting

Colour sorting is the process of removing unrefined grains based on the colour of the rice. Modern colour sorting machines are equipped with features like auto sorting control systems, image capturing systems that are capable of storing up to 200 profiles, and a quality ejector system that monitors the quality of the output. 

If you’re looking to improve the quality or quantity of milled rice, then implementing the modern rice milling process can be your best bet.

We at Nextech Solutions have the Best Rice Mill Engineers And Designers who can help you with grain milling solutions and adapt the modern rice milling process. From rice mill plant design to rice mill setup, we can help you with everything you need.

 

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What Should I Do If I Want To Set a Rice Mill Plant

The Rill mill industry is growing rapidly these days. However, we need to consult a familiar rice mill to make our process smoother. The raw materials are quite available and always helpful for you to grind them for food and other purposes.

The Rill mill industry is growing rapidly these days. However, we need to consult a familiar rice mill to make our process smoother. The raw materials are quite available and always helpful for you to grind them for food and other purposes. The process includes many things as it gives hassle-free solution for everyone.

For cleaning and mixing the ingredients, you have to hire a professional and top-rated rice mill near you. Of course, when starting a new Rice mill Plant, certain things must be kept in mind. They deliver an awesome solution and require many things to begin plant as quickly as possible.

Register a Company

On the other hand, machinery must be required when it comes to setting up a new rice mill plant. The Rice Mill business provides a quick zone for overcome equipment and machinery needs. With the help of a licensed consultant, you can start a new mill easily. They take part in discovering a new time for grading, mixing, grinding, and more activities. It ensures to focus on maintaining a large rice mill without facing any troubles.

Follow MSME registrations

On the other hand, the rice mill business ensures to register MSME that follows quickly. Within a specific time, you should register with the authority using Rice mill Consultant. Either it is small or medium; you should register a rice mill with a proper MSME form.

Get factory license

An individual or group must register their factory license immediately. It is designed to ensure safety measurements for setting up a new rice mice business. The factory and trade license has been providing by municipal corporations.

NOC from the pollution department

Then, you must apply for NOC that permits you to run a rice mill business smoothly. Legally, you should get a proper license before setting up a rice mill plant. It must pass under the pollution control board to overcome the troubles. So, you can start a business that is legal and get passed certification.

GST registration

In conclusion, GST number is compulsory for rice mill business. For the Leading Rice mill Consultant, the owner must get a proper GST number to make business in India legally. Without any troubles, they can sell interstate also. So, you should find out the legal procedures to apply for setting up a new rice mill plant.

 

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Modern Method of Parboiling Rice

Parboiling of rice refers to the process of partial boiling of the paddy before it is milled. This helps increase the nutritional value of the final product and reduces wastage. Other benefits of parboiling rice are that it reduces the breakage during milling

Parboiling of rice refers to the process of partial boiling of the paddy before it is milled. This helps increase the nutritional value of the final product and reduces wastage. Other benefits of parboiling rice are that it reduces the breakage during milling and changes cooked rice texture. 

However, there are different methods of parboiling rice, such as soaking the paddy in large tanks and steaming them in kettles or using pressure to parboil rice. While many mill owners rely on pressure parboiling technology, there are even more advanced methods of parboiling rice. 

In this article, we will discuss the modern method of parboiling rice. 

Modern Parboiling Innovation – BRIS

Bhattacharya Rice Intelligent System (BRIS) is a cloud-based intelligent rice processing system. It can automatically identify and categorize paddy based on physical characteristics, such as short, medium, and long grain. 

The system can then process the paddy based on the required category: the texture, appearance, cooking characteristic, etc. 

How BRIS Works?

The BRIS follows a three-step process to parboil rice: pre-steaming, soaking, final steaming. 

Pre-steaming helps increase the gap between the rice kernel and the husk. Soaking prepares the paddy for complete gelatinization. The last step, i.e., final steaming, helps achieve the desired cooking time expected by the customer. 

BRIS consists of more than 5000 parboiling methods in its database. All you need to do is choose the one that fits your requirements, make changes in the pre-defined parameters (if required), and the system will then transfer it to the control panel. 

All the processes are automated and do not require any human interference to parboil rice.  The best part about BRIS is that you can save the data of parboiled rice and replicate the same for the next processes when and as required. 

Another advantage of using BRIS for parboiling rice is that it promises a guarantee of 96% uniformity in character and texture of the final output. 

Final Thoughts

With the modern rice parboiling method, you can increase productivity and efficiency in your rice mill. It also helps reduce wastage post milling. 

Being a leading Rice Mill Consultant provider in India, Nextech understands the importance of the modern method of parboiling rice. If you need any assistance in growing your rice mill, we are here to help.

 

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Modernisation Of The Rice Milling Industry

The process of converting paddy into Rice by using modern technologies is called modernisation of the Rice Milling Industry. This process helps easily remove the husks, dust, extracting the kernel of Rice, and produce edible Rice by using high tech machines.

The process of converting paddy into Rice by using modern technologies is called modernization of the Rice Milling Industry. This process helps easily remove the husks, dust, extracting the kernel of Rice, and produce edible Rice by using high-tech machines. You can be able to get more Rice with the involvement of the Modern Rice Milling process. Many industries are likely to change their old plant to the latest technology. Various operations are being followed all over in milling for the production of the end product named Rice. 

The Processes Involved In Modern Rice Milling:

There are eight processes involved in Modern Rice Milling, and every process is carried out in order. Each process depends on others and waits until the completion of the previous process. But it is a rare scene because of several tons of paddy involved. Modern rice milling delivers polished Rice with great quality to the customers and retailers. Modern rice milling machines are a great cost to plants. But it is worth its cost and gives a huge profit to rice merchants.

  • Pre-cleaning
  • Dehusking or Dehulling
  • Separation of Paddy
  • Polishing or Whitening
  • White Rice Separation
  • Mixing of Rice
  • Polishing of Mist
  • Packing and weighing of Rice

Working Of Modern Rice Milling Industry:

Pre-cleaning is an initial process, and it increases the chance of Dehulling. This process prepares paddy for the easy removal of husks. The de-husking process completely removes husks bypassing paddy with different speeds in abrasive surfaces. Brown rice is converted to Paddy Rice by the paddy separation process. Three or four whitening machines are connected to polishing the Rice by removing gems and brans. 

Large and small Rice are being collected from separating white Rice after polishing. The rice mixing process involves volumetric mixers for mixing Rice in the right proportion depending on the country.  In mist polishing, the final mist of water is applied to Rice before packing. After this, the Rice Milling Industry uses weighing mechanisms to pack Rice and ready to sell. These steps are being followed for packing all varieties of paddy crops. Specialized operators are being involved in the rice machine operation.

Responsibilities Of Rice Mill Consultants:

The rice mill merchants assist consultants for higher production with great quality. They use consultants to attract customers for the right choice of selling good products. Instant development in Rice’s production in the day-to-day process influences consultants to make great dealing with a client. Rice Mill Consultants also look after each unit in the process of milling. They take care of the efficiency of work and provide guidelines for industries. They involve choosing the quality rice machines to operate without giving problems at production time. Thus the consultants of this field help the merchants to have a good deal of business profitably.

 

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Pressure Parboiling Technology

The parboiling of rice is an effective way to get high-quality rice. There are different systems available for parboiling, and sure you can get the best in different ways. As an effect of this, one can get high-quality rice with varying methods of parboiling. Of course, rice parboiling is one of the ancient processes of getting partially boiled rice in paddy form. In the Pressure Parboiling Technology, the paddy is soaked partially for a few hours and then treated with high pressurized steam. When compared to the standard parboiling method, Fully Automated Pressure Parboiling Technology is quite a quick process!!

Why choose Pressure parboiling technology provider?

During the parboiling process, paddy is saturated in water; it is soaked. After that, draw off the excess water and then allow for the steaming and heating procedure. Parboiling of rice offers noticeable benefits such as improves vitamin content, reduce grain break, increases oil, enhances rice quality, increase nutrients, and much more.

If you want to get high-quality rice for cooking, you need to choose the right Pressure parboiling technology provider and sure you can get the best and unbroken rice. During the process, you will get smooth texture rice; thereby, you can reduce the unwanted broken during the milling process. As a result of rice parboiling, 90% of rice is unbroken, and you will get a 3-5% increase in the total yielding.

  • Bugs find it very hard to bite and get into the rice due to noticeable benefits of parboiled technology
  • Parboiled of rice is rich in B-vitamins than raw rice
  • During washing and cooking, there is no chance for loss of vitamin B than uncooked rice.
  • Parboiled rice is rich in minerals and nutrients. Together, it is non-sticky, and cooking quality is entirely different from raw rice.
  • Parboiled rice is rich in oil content compared to uncooked rice

Rice mill Consultants:

Rice mill Consultants help you handle the consultancy process so that clients get the best rice varieties for their use. The services are handy and handled by the professionals to help you to know the exact requirement at the most competitive price. Joining hands with the leading consultants know more about the Rice milling technology and machine suppliers as well. They offer complete solutions for rice processing needs and requirements. In addition, they help you to choose the right machinery for your rice processing business needs!!

 

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Pre-cleaning and Modern Cleaning Process of Grains

Cleaning has always been an integral part of rice milling. It helps you remove unwanted materials from the paddy, such as husks, chaff, soil, and stones. Besides, it increases the overall quality of processed rice as well as the storability of rice. Earlier the traditional methods were used, such as drying in the open, tossing and winnowing which were ineffective in cleaning the grain. This resulted in the development of new methods for cleaning and pre-cleaning. 

Pre-Cleaning

When paddy comes into the mill from farmers, it contains lots of foreign materials, such as weed seeds, soil, rubbish, and other non-grain materials. 

Pre-cleaning helps remove these materials to improve the efficiency of huller and milling recovery. No removal of these can result in damage to the machinery by blocking the bin outlets. The grains are passed via a sieve drum and are rotated in a sieve cylinder. The brush attached in the sieve cylinder keeps cleaning it. The product flows over the magnet installed in it which functions as a speed breaker to remove dust and impurities. The grain is separated according to their sizes with the help of separators. The aspiration channel emits the soil with the help of the connection pipe. The pre-cleaner consists of circular, drum pre-cleaner and clobber.

Modern Cleaning

Modern cleaning includes a colour sorting process to separate white and contaminated black grains which were earlier used by a durum processor. With the technological advancement and fitting of high-resolution cameras, the grains can be quickly inspected in a broader spectrum to subtle the impurities. Nowadays, UV rays sorting technologies are being used to check foreign materials as they offer better light density. These machines have the potential to provide more output than traditional cleaning methods, thereby improving the overall output quantity. The next step is insecticide treatments and cleaning of premises to destroy the insects before they damage the food. 

If you’re looking to improve the quality and quantity of the yield, cleaning and pre-cleaning are a must. If you’re still not sure about the modern cleaning and pre-cleaning processes, it is recommended to hire rice mill consultants to advise you until you’re confident about it. 

Nextech Agri Solutions are one of the leading Rice Mill Consultants in India who can help you with everything in rice mill plant design. From rice mill plant design to modern cleaning and pre-cleaning processing of grain, they can help you run the Rice Mill Business effectively. 

 

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How to Improve Milling Yield and Quality?

Although milling quality is a high-priority objective for rice millers, many mill owners still struggle to achieve that. The reason is evident because Improving Milling Quality is delicate, especially if you don’t have proper knowledge of milling. rice mill

Besides, milling quality is affected by a lot of other factors including environmental factors. Other factors that might affect the milling quality are grain length, grain thickness, chalkiness, and fissure. 

Rice, being the staple food of India, will surely rise in demand in the upcoming years. This has forced rice mill owners to produce as much rice as possible. 

However, improving milling yield is yet another challenge faced by rice mill owners. We at Nextech, offer full-fledged Rice Mill Consultants to help you improve milling yield and quality. 

The first step to improve the quality of milled rice is choosing a good quality paddy. Ensure that the paddy you select has the right moisture content (14%) and has high purity. 

Other characteristics to look for are:
  • Uniformly mature kernels
  • Uniform size and shape
  • Free of fissures
  • Free of empty or half-filled grains
  • Free of contaminants such as stones and weed seeds
Characteristics of a good quality milled rice:
  • High milling recovery
  • High head rice recovery
  • No discoloration

Additionally, make sure your rice mill operator is skilled enough. Often, mill operators hire an untrained apprentice to reduce the operation cost. This hampers the quality of the milled rice. 

The equipment quality also play a massive role in the milling yield and quantity. Having a poorly maintained machine or a low-quality machine can harm the quality of the rice. 

One of the best ways to improve milling yield is by reducing the grain breakage as opposed to running the mill for additional hours every day. 

Another way to enhance the milling quality is by parboiling rice. Numerous researches have shown a significant decrease in grain breakage in parboiled rice. 

For more information on how to improve milling yield and quality, contact Nextech Solutions. From complete Rice Mill Setup to producing high-quality rice, our team of expert rice mill consultants and rice mill engineers & designers can help you achieve your business goals efficiently. Contact Nextech Solutions now.

 

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Need for Modernizing the Methods and Machinery of Paddy Processing?

Modernizing the Methods And Machinery of Paddy Processing not only helps you save your time but it also helps you improve the quality of the rice and produce more rice in less time. 

Paddy separators and other modern methods such as husking-rubber rolling technology, friction-type whitener polisher are being widely accepted in the modern rice mills. 

 Benefits of modern machinery for paddy processing

There are a lot of things that modern machines can do and the old ones cannot. Few of them are: 

  • Modern machines can help you process rice of all degrees of whiteness with minimum broken
  • It can help you produce high-quality rice.
  • They have higher milling efficiency. It can produce a high amount of rice in less amount of time. This is really useful for people who export rice to other countries. 
  • They don’t require too much maintenance.
  • They reduce the electricity bill.

Benefits of modern methods of paddy processing

Just like modern machinery, modern methods of paddy processing are also being widely accepted across the country. They offer a lot of benefits such as:

  • You can cater to the exact customer demand for quality and quantity. 
  • Less loss of grains.
  • Can store the milled rice for a longer period of time i.e better grain storage solutions

In the milling business, sustained production is the biggest challenge rice millers have to face. Moreover, people are getting more concerned about the quality of the rice. 

The best way to meet both the demands i.e. increased productivity and better quality is by Modernizing the Methods And Machinery of paddy processing.

Bottom Line

Allowing you to increase productivity and improve quality, modernization is the best way to increase your profits. 

We at Nextech Solutions can help you modernize your rice mill so you have to spend less on operations and can earn more by producing better quality rice. Being the leading Rice Mill Consultant we even help you if you want to export your rice. No matter if you’re looking for a storage silo consultant or a rice mill project consultant or rice mill engineers & designers, or just storage solutions. We offer everything you’ll ever need throughout your rice milling business.