Advantages of Silos For Grain Storage

Storage Silo Consultant & Solutions for grains present diverse choices with innumerable advantages and disadvantages. Taking a decision becomes immeasurably difficult in such situations as climate, resources, timeframe and specific commercial objective need to be factored in. Once all these factors are considered only then can a calculated choice be made about whether to invest in a silo or a bunker, storage shed or storage bag. This entails layered complexity for which appointing a Storage Silo Project Consultant or Storage Silo Consultant is worthwhile.

Nextagrisolutions are leading Rice Mill Engineers & Designers who offer extensive advantages of 360 o experience & expertise for setting up optimized Rice Mill Layout Design in India. Rice Mill Engineering necessitates integrated designing, manufacturing, procuring, erecting, and commissioning for seamless, optimized process flow. Nextagrisolutions have extensive experience in related fields like materials handling, grain processing systems and Rice Milling Plant Layout Design including building silos that can ensure optimized profits.

Silos Advantages

1. Requires Lesser Ground Space

Being vertical and very tall structures as compared to other grain storage options, silos hold the footprint on land is considerably smaller. It obviates the necessary spending on land and hence is a better option. Even if the land is already available – it can be used for other purposes.

2. Greater Control

Centralized storage of grains at one location imparts greater control over conditions more effectively. It facilitates grain storage at a certain temperature free from insects and other pests thus maintaining the grain in an optimal condition over a longer time. Aeration in a tightly sealed silo is also a simple, straightforward step to ensure minimum pests.

3. Convenient Loading & Depositing

It’s also easier to collect and transport grain to and from a silo. Not only is it there a severe cut in costs but its also more efficient as compared to other alternatives. A relatively inexpensive grain vacuum/ auger, for example, enables grain to be filled/taken out rapidly reducing costs.

4. Reliable Longevity

Apart from being cost-effective, a well maintained, air-tight grain silo lasts several decades bringing down the effective costs of ownership. It also offers the ideal conditions for grain storage throughout this period. Many silos last more than 25 years before necessitating major repairs.

As the leading Rice Mill Consultant, Nextech Grain Milling Solutions has extensive turnkey project delivery expertise & experience in Rice Milling Plant Layout Design,. Process flow, process control know-how, as well as designing & detailed engineering, are the major aspects to optimize the production and processes and Nexttech is admirably equipped to achieve that. The entire matrix of men material, machinery, processes are optimized within the project’s financial & time constraints for maximizing returns on investments.

For this, Nextech Solutions undertakes totally automated processes a micro-managed with Systematic Layout Planning that begins with the refining of the paddy and ranges through sorting and ends with packaging and even has to act as Storage Silo Consultant. Impeccable process designing taking into consideration the numerous factors including silo storage to ensure optimal plant uptime in order to enhance returns.

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Process of Setting Up a Rice Mill

The Rice milling removes husk and bran from paddy grains so that these can be made edible usually produces polished rice. After adding aroma and flavor it is ready to be marketed. As rice is one of man’s consumed staple foods and helps sustain two-thirds of the world’s population, without this process millions will go hungry. The demand for rice including that of polished variety is burgeoning as figures illustrate. However, the sales in India are mainly determined by government agencies and Government that sets the Minimum Support Price and even procures majority of the paddy (20-25%) While setting up Rice Mill Plant for Rice Processing are immensely lucrative with ever greater returns, a license from the Government -albeit with fairly stringent terms and conditions must necessarily be procured and the license comes.

So, employing a Rice Mill Consultant who is very conversant with norms and are Rice Mill Engineers & Designers, is necessary. They can act as facilitators as they know the nitty gritty in India and can negotiate the complex terms and conditions set for obtaining a license in India proves to be a riddle. Rice Mill Project Consultant can make it easy to resolve- especially if they possess 360-o expertise with expertise as Storage Silo Project Consultant. Nextech Grain Processing & Engineering Solutions Pvt. Ltd. is a 360-degree rice mill consultant over 10 years’ experience – and being promoted by two professionals with a definite edge over competitors in terms of detailed engineering and process control knowhow.

SETTING UP A RICE MILL IN INDIA

Apart from acquiring a significant starting capital, the critical point is to acquire the required know-how & getting the approvals for convoluted regulations from the government. A Rice Milling Business plan needs to be formulated and is critical as it lays out in details the investments required, the number of people for hire, profit and loss forecasts, likely cash flow analysis & predictions and the projections for the proposed rice mill business. Employing Rice Mill Project Consultant is the key point in acquiring Rice Mill Engineers & Designers, & Rice Mill Machinery necessary for the highly advanced and often automated rice mill.

MAIN PROCESSES OF A WHOLE RICE MILLING PLANT

Proto Rice Mill stage

At this stage, the rice field needs to be prepared for planting. Steps like Paddy transplanting and Rice harvesting including reaping, stacking, handling, threshing, cleaning, and hauling are critical and are all performed by Rice Combine Harvesters.

Rice processing steps

After arriving at the mill, it goes through a series of sorting machines to separate the kernels from any debris. The rough rice is made to pass through “Sheller” machines. Brown rice is left behind, that is then worked by machines revealing white or “polished” rice.

Post Production Processes

1. Fully automatic rice mill plant ensure pre-cleaning, de-husking, paddy separating, milling, grading et al. Nextech has expertise of Rice Mill Machine Design, Rice Milling Plant Layout Design to set up the optimized rice plant.

2. The Pre-cleaning process through Paddy cleaner extracts all impurities like dust, straw, sand, clay and heavy particles from the paddy. Rice dehusking: Removes the husk and bran from the paddy rice leaving a minimum broken grain.

3. Paddy separating separates the dehusked paddy & brown rice. White rice produced by machines that remove the bran layers through rubbing revealing “white”/”polished” rice.

4. Rice grading separate immature grains to ensure independent milling of graded lots Weighing and packing is now undertaken for transport to the customer.

5. Environment-friendly steps- millers have switched to clean fuel like crop stalk and straw, rice husk, etc. As the leading Rice Mill Engineers & Designers & Rice Mill Consultant, Nextech Solutions– provide support at every stage.

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Multi-Commodity Processing Solutions

multi-commodity processing solutions are the finest solutions for cleaning, grading, and sorting and facilitate the processing of bulk commodities like wheat, pulses, soya-bean, low-value spices.

A Multi-Commodity Processing Unit has the capacity to handle multiple commodities. These are usually of the same/similar shape and size so that the machines can accept and process the inputs. These are employed generally to add value to the commodities that are in semi-finished/finished state and come from small millers. Traders often install these units and semi-finished cereals and value add on these machines by finishing the cereals thus procured in their own units. This increases the value of commodities by value-adding and can be branded in the way desired.

A marketing plan support can thus be used to market these fledgling brands. Multi Commodity Processing solutions are generally employed for cleaning, grading, and sorting multiple commodities procured from the farmers/ rural markets before being handed on to processors. Bulk commodities like wheat, pulses, soya-bean, low-value spices (jeera, methi, mustard, etc.) are mostly processed in these and add enormous value to these. With few modifications, the Multi Commodity Processing solutions can also be designed for the differently shaped commodities and prove to be a proven adaptation.

Nextech Agrisolutions, a 10-year-old organization, promoted by two professionals has endeavored to always envisage customer satisfaction as the goal, and develop partnerships and provide services to fulfill client’s expectations. Our endeavor has always been to offer our patrons, the maximum benefits by providing logical, technological & commercially optimized solutions which must suit their exact requirements. Nextech is a leading Rice Mill Plant Manufacturer in India and also has expertise in food processing plant design and layout.

The Company’s multi-commodity processing solutions are the finest solutions for cleaning, grading, and sorting and facilitates the processing of bulk commodities like wheat, pulses, soya-bean, low-value spices. Our proven experience and expertise in extending fail-safe customized solutions optimize every process aimed at total solutions and is expertly capable of handling multiple kinds of grains grain. All equipment is attuned to the specific needs and integrates into a customized solution. This is backed by the quick delivery and efficacious service support.

A few examples of the equipment are :

Pre Cleaner

It is designed to cater to comprehensive use and facilitates the fulfillment of all pre-cleaning requirements for every kind of compatible grain in the processing industry. These eliminate foreign particles including stones, immature grains, and other impurities before the grains are sent for processing.

De-Stoner

Similarly, this removes stones and other foreign particles by basing it on its densities. This machine performs based on the density by segregating the granular particles approximately of the same size but, of different weight.

Gravity Separator

Gravity Separators separate on the basis of a combination of air, vibration & separation and employ density difference to segregate.

With comprehensive experience in every field of Rice and grain consultancy and as the leading Rice Mill Consultant, Storage Silo Consultant, with numerous projects in India and abroad. we possess extensive expertise in detailed engineering processes and control know-how. The Company also imparts a competitive advantage in terms of overcoming operational challenges in running and managing large-capacity rice mills. We facilitate employing of only the right personnel with expertise and experience who can work to optimize resources available – within both financial constraints and available time-wise. Consequently, we are better positioned to evolve more effective 360-degree solutions.

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How to turn your exiting Rice Mill into the Modern Rice Mill?

If you are planning to set up a modern rice mill or willing to turn the existing Rice Mill into the Modern Mill, our rice mill consultants will guide you through this process. Switching towards the modern mill is the need of today’s time. So if you are having any second thoughts about this

If you are planning to set up a modern rice mill or willing to turn the existing Rice Mill into the Modern Mill, our rice mill consultants will guide you through this process. Switching towards the modern mill is the need of today’s time. So if you are having any second thoughts about this business, the following points will help you in solving your dilemma.

How does Modern Rice Mill Make More Profits in Milling Business?

Modern Rice Mill Industry has become one of the fastest-growing businesses in India and all across the globe. It includes a number of operations to produce better quality rice and this makes it different from the traditional milling system. As consumption of rice is never going to an end and hence rice mill industry is an all-time profitable business. For the success of the rice mill industry, all you need is an outstanding design and rice mill layout. Our rice mill project consultant will provide you the Rice Milling Plant Layout to help you in establishing your own rice mill.

Profits in Rice Milling Business:

Rice is exported to many nations from India as well as it is one of the most important stable foods for Indians and hence it is a profitable business to step in.
As it cannot be consumed in its raw form so the need for the rice mill industry will never end.
It provides employment to the local people.
People will easily find the fine quality of rice from the local market and it will decrease the amount of hustle local people.
The husk from the wastage of the rice plays a significant role in poultry feed and it will create another source of income.
Instead of selling rice to different small markets, now farmers can sell their paddy production to a particular at a fixed price.

We as Nextech Solutions have been in the rice industry for 10 years. We have an experienced team committed to the contentment of our regulars. Our professional and detailed engineering makes us different from others.

Nextech Solution delivers you the best modern rice mill machinery. It is one of the best Rice Mill Plants Consultants in India with an extended list of happy customers in India and all across the globe.

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Paddy and Rice Mill Machinery

Rice in the raw form isn’t consumable for human beings. It must be processed and refined in a number of ways. In order to do so, you will need to purchase various types of rice mill machinery for different processes.

The modern machines are designed to provide higher yield and profitability for the rice millers. Besides, these paddy and Rice Mill Machinery minimize the in-process wastage, improve the quality of the output, and maintain the hygienic standards of food processing.

Here is the various rice mill machinery that can help you complete your rice mill setup:

Paddy Cleaner/ Pre-Cleaner:

This machine is effective in separating both the large coarse material, such as iron particles, immature grain, and fine materials, such as grit before rice processing starts. It will significantly improve output quality and minimize grain damage. There are different types of pre-cleaner available as per their capacity. Choose the one that fits your daily or hourly requirements.

Destoner:

The Destoner machine is used to separate stones and other heavy impurities from grains by observing the differences in their density. A Destoner can effectively remove the impurities faster than humans can, thereby increasing your overall productivity.

Classifier:

A classifier can be used to separate different sizes of a product. This will help you remove the irregular size of grain from the bunch, thereby improving the overall quality of the yield.

Flow Balancer/Measurer:

A flow balancer is used to discharge the required and controlled amount of various throughputs of products automatically. This will help you measure the flow rate regularly.

Rotary Sifter:

The rotary sifter is designed to improve the Rice Milling technique. It can sift milled rice efficiently and accurately into two-seven grades. This means all the large impurities, head rice, large broken, medium broken, small broken, and bran will be removed in this process.

Thickness Grader:

Thickness grader can effectively remove the broken and immature grain from polished rice. This can help you maintain consistency in the output.

Rice Whitener:

The rice whitener uses advanced technology to whiten the brown rice. It uses the vertical abrasive grinding wheel to whiten the rice without influencing the original shape of the rice kernel.

Rice Polisher:

The rice polisher significantly enhances the quality of the finished product by cleaning the surface of the rice. This makes the rice ready to be sold in the market.

Colour Sorter:

Last but not least, the colour sorter can help you eliminate foreign materials, off-colour, and other bad products that are mixed with rice. It uses lighting and high-resolution cameras to identify the defective product and then rejects it using the small air nozzles at high velocities.

Nextech Agri Solutions is the leading provider of rice mill consultants who can help you run and manage your rice mill effectively. Besides, we also offer rice mill engineers and designers to assist you with the Rice Mill Setup.

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How to Make Profitable Rice Milling Business

Many countries still depend on India to meet their rice needs. Being one of the top exporters of rice in the world, India provides tremendous opportunities to make a profitable Rice Mill Business. Because, of course, you cannot consume paddy in its raw form.

Also, it’s not only about export, but rice is also the staple food in India, which means there is a huge opportunity even if you build a small rice mill that just caters to the needs of your local area.

Things to keep in mind when starting out a rice milling business

Starting a business in India is not easy, you need to acquire necessary licenses and permits from state Government, you need to create a fixed source for buying raw products, and lastly, you need a great location.

To start with the required licenses and permits.

Registration of the firm
Udyog Aadhaar MSME registration
Factory license
No pollution certificate
Rice-Milling industry Acts 1958
PFA and ESIC registration
IEC registration
FSSAI license
GST registration

For a complete rice mill plant setup, you will need a minimum of 1500 sq. ft. area, however, you need to make sure the location is just right. What I mean to say is that it should be somewhere near the place where rice is grown. This will help you in two ways: one that you are assured of getting the raw materials and other is that you can save a lot on transportation cost resulting in an increase in your profit.

Ways to make it profitable

The cost of setting up a modern rice mill plant is quite high, however, with the right steps you can easily get a high return on investment. As mentioned above, the Best Way To Make a Profitable Rice Milling Business is by ensuring that you choose a great location. Other ways to make it profitable includes:

Modern machinery and infrastructure (as it requires less to no maintenance)
Machines with high operating capacity (capacity of the machine is directly proportional to how much profit you make)
A proper rice mill plant layout design (for better results in rice production)

Though there is a huge opportunity in the rice milling business, we have noticed that a lot of rice mills get closed as soon as they are opened. The reason for this is simple: mill owners don’t know much about the rice business, however, they are attracted because of the money in the industry. Therefore, it is better to talk to rice mill plant consultants before you start your own rice milling plant business.

Nextech Solutions is the leading rice milling services provider in Delhi. We will not only help you make your rice milling business sustainable, but we will also help you keep your business profitable for a longer period of time.

Different Types of Rice Milling Processes & Methods

The process of removing the husk and bran layers, and producing white rice kernel that is free of impurities is referred to as rice milling. Usually, the three methods of purifying the rice are a one-step process where husk and bran removal are done together, a two-step process where husk and bran are removed separately, and a multistage process in which rice undergoes a series of different rice milling processes & methods.

The two categories in which the rice milling is divided are Village Rice Mills and Commercial Mills. Rice mills which are used for milling paddy of farmers for home consumption are called as village rice mills whereas when the rice is sufficiently milled and all the husks and stones are removed to appeal to the customers, it is known as commercial rice milling. Another objective of commercial mills is to minimize grain breakage.

Multistage Rice milling Process

The paddy is boiled partially, in order to increase its nutritional value, and this process is called parboiling. It reduces breakage and even changes the texture of cooked rice.

Pre-cleaning method: In order to attain high milling recoveries, pre-cleaning of the rice is necessary. If not done properly, the fines in the rice can create dust and can reduce the airflow through the rice grain. De-stoning is done to remove undesired stones present in the rice using a gravity separator or a de-stoner. The process includes passing the rough rice through a series of sieves and a closed-circuit aspiration system.

De-Husking: The process of removing the husk from rice grains is referred to as de-husking. The process includes directing paddy into a pair of rubber rolls, rotating in opposite directions and at different speeds. A shear force is generated on the surface of the hull because of horizontal inward pressure that is applied on rubber rolls. Removing the husk from the brown rice or unhusked paddy is known as husk aspiration.

Paddy Separation: The surface of a rice grain is smooth, whereas the surface of paddy is rough. Paddy Separator uses this difference in texture to spate brown rice from paddy.

Whitening & Polishing: A humidified rice polisher is used to polish the surface of the rice. The factors which determine the extent of whiteness are the radial velocity of the stone wheels, the grid size of the stones, and the external pressure on the outlet chamber of the whitening machine.

Weighing and bagging machines are then used to pack and weigh the rice accurately to be sold in the market.

Conclusion

With so many different rice milling processes & methods, it can be confusing if you don’t have prior knowledge of it. It’s always better to look for Rice Mill Consultants for advice so as to get better results even in the initial stage of the mill. Having more than 10 years of experience, Nextech Grain Processing & Engineering Solutions Pvt. Ltd. can provide a solution to all your queries related to the food grain industry.

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Different Milling Techniques– Modern and Traditional Mills.

Rice has remained the staple food to more than half the humanity since time immemorial despite waves of food revolutions. Covered by two different layers, namely- bran (the inner layer) and husk (outer layer), Rice paddy becomes rice only when the two layers are removed properly through hulling and milling of paddy and hence processing of rice can be termed as the hulling and milling ratio. Production wise India has risen to become the second largest producer of rice in the world (21 percent of global rice production), next only to China. The growth of population exerts more pressure- pushing for higher productivity of crops while a larger quantity of food grain continues to be lost due to inefficient milling processes in the country. Therefore, it calls for a better processing technique of rice to prevent processing loss. Generally, rice kernels are often susceptible to breakage due to inefficient milling processes. Therefore, more efficient milling processes are becoming imperative with Government encouragement and policies so that with better recovery ratio and quality rice kernel production hunger in India is ameliorated after 2030.

The efficiency of grain milling processes denotes three factors-technologies, degree of competition and capacity of utilization each of which Nextechagrisolutions- the leading Rice Mill Consultant in the domestic Food and Grain Industry elevates substantially. Nextechagrisolutions Engineering Solutions Pvt. Ltd.,- India’s leading Rice Mill Project & Rice Mill Plant Manufacturer India & of Rice Mill Machinery Consultants facilitate the transformation from a traditional Rice Mills to a modern one by transferring the expertise and experience of erecting the 360o ecosystem. Nextech Grain Processing & Engineering Solutions Pvt. Ltd. possesses the necessary wherewithal for automating and upgrading of existing Rice Mills to state of the art, automated mill through innovation and automation for customized needs. The quality in terms the rice output’s quality, whiteness, milling degree, grain dimensions is enhanced and enables the manufacturers to fulfill the exacting customer demands on quantity as well as quality parameters to capture market share and ensure greater returns.

Difference Between Traditional & Modern Milling

Generally, rice kernels are often susceptible to breakage and hence hulling and milling ratio is low due to inefficient milling processes. Therefore, modern efficient milling processes that raise productivity are often automated while ensuring a modern product ready for the supermarkets. This not only ensures better recovery ratio & quality rice kernel production but also better returns. The quality of finished rice/polished rice is also dependent on the quality of raw paddy used for conversion, the new technological improvements introduced in rice milling, but the growing demand is making never before demands on rice production. One of Nextech’s specialties is to impart 360o consultancy for the Modernization Of Rice Mills.

Rice Milling Technology– Then & Now

Traditionally, maintaining high quality and output of rice was easy with limited technology, government policies, little investment, miss-management etc. This led to the rejection of many shipped consignments due to poorer than international quality standard. Rice Mill plants were not efficient in terms of energy conservation, maintenance, productivity, and Quality management systems were not employed. The units even lacked testing labs for routine check-ups. Now(automatic and semi-automatic) manufactured and supplied by Japan & Germany are extensively employed and new technologies were introduced including the use of rubber roller technology for husking; Two-stage whitening process; Use of Paddy separators; Old stone disk hullers, vertical cone polishers replaced by emery-coated cylinders etc., Emphasis is now on Skilled operators, use of NUE (Nitrogen Use Efficient) technology and Turbo & extractive milling to speed up the process while saving energy. Nextech Solutions introduces ever more innovations to produce high-quality products for greater returns.

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New Innovations And Techniques Of Paddy Processing

Modern technology needs to be inducted at a rapid pace to keep abreast of the changes worldwide. Maintaining high quality and output while maintaining consistency of rice is not an easy task.

Technological changes are overtaking every sector and are overwhelming today the rice milling sector too. Rice mill owners have understood the need for modernization and are actively pursuing total transformation. Hence they strive to remain ahead of the curve by upgrading the existing rice mill to a fully automated, state of the art plant. This ensures will the consistency of high quality but greater acceptance and marketability. This generates not only humongous appetite for the brand in the domestic markets but abroad too. The government today, too is encouraging the drive towards modern ‘Rice mills meeting global quality standards’. Modern trends like for husking- Rubber roller technology, the whitening process in 2 stages incorporating Paddy separators, emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers all are being rapidly inducted. Nextech Grain Processing & Engineering Solutions Pvt. Ltd., India’s leading consultants for Rice Milling Business offer consultancy and mentoring to imbibe the entire ecosystem of the Latest Rice Mill Technology. They handhold and facilitate the upgradation of existing Rice Mills smoothly by leveraging their vast expertise and experience gained in setting up plant across the world. The Company comes in to help with extensive experience to transform the existing Rice mills through innovation and automation to customized needs.

Modern technology needs to be inducted at a rapid pace to keep abreast of the changes worldwide. Maintaining high quality and output while maintaining consistency of rice is not an easy task. Inducting modern automated Rice Mill Machinery (and semi-automatic) manufactured and supplied by Japan & Germany is imperative. Alongside technologies like the use of NUE (Nitrogen Use Efficient) to increase & double plant growth and yield; Turbo & extractive milling that only speed up the process, but ensure substantial economies need to be inducted. Skilled operators, excellent raw paddy quality, timely maintenance are all acutely needed. However, as the technology changes an entire ecosystem needs to be put into place – including specialized marketing techniques, business development, skilled and experienced human resources to maintain requisite productivity as well as positive government policies and infrastructure.

NEXTECH ADVANTAGE FACILITATES TRANSFORMATION TO ULTRA MODERN TECHNOLOGIES

The extensive experience enables Nextech to strategize an approach customized to the modernization needs. The company employs Employing the latest computer-aided design, engineering and analysis tools, each alternative is tested through reliable & efficient analysis and specifications. Designs and process flows are evolved specifically to the needs before their implementation. Adoption of state of the art energy saving technologies is mentored to optimize the operating costs. Leveraging strengths in the process flow, process control know-how as well as designing & detailed engineering, Nextech evolves customized solutions amalgamating latest technologies, human resources and processes to facilitate 360-degree modernization. This ensures optimized yields, least losses, and maximum productivity & efficiency. Customized and detailed process designing ensures optimal plant, process and equipment uptime. Nextech ’s extensive experience from the total Grain & Seed Industry enables us to transform existing Rice Mills to state of the art automated mills by leveraging innovation & automation by customizing it to specific needs. The transformation is facilitated at each step through hand holding and eased into within the time and budget constraints.

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New Technology To Set Up A Rice Mill In 2021

Rice is a staple diet in India which is the second largest producer of rice after China. Rice is the backbone of agrarian India as it generates the significant number of employees. Modernization drives the world as this post will highlight the new technological improvements introduced in rice milling.

‘If one wants to set up a rice mill, he/she has to take into account the current trends and technologies’. But for dreams to become reality, fuel is a driving factor. Our expert’s point, 10 years before today that fuel was missing in the industry.

Rice Milling Technology 2021 – Then & Now

Then

Maintaining the high quality and output of rice was not an easy task. The main reasons behind this were limited technology, government policies, little investment, mismanagement etc. Many shipped consignments were rejected due to the non-fulfillment of an international quality standard.

Some faults in yesterday’s rice milling technology:

The machines were non-commercial as the output quality was low.
There wasn’t enough investment to buy modern Rice Mill Machinery (automatic and semi-automatic) manufactured and supplied by Japan & Germany.
The machines were traditional and locally produced from non-standard fabricated items. They produced inconsistent qualities of rice.
Rice plants were not efficient in terms of energy conservation, maintenance, productivity thereby leading to high production costs.
Mild steel usage in rice mill machineries and corrosion of mild steel affected the rice quality.
Quality management systems were not employed. There were no testing labs for routine check-ups.

Many other issues like ‘improper marketing techniques, business development, government policies and infrastructure’ crowded the industry. A large scope for improvement was present as there was a big vacuum that the industry had to fill.

Now

The government started urging that ‘Rice mills must modernize to meet global quality standards’. Nextech also started operations around that same time, in 2006. Modern techniques and investments flew in this sector, as believed by our experts. With huge investment followed by huge demand, the government had to create policies favoring modern mills.

With that, ‘modern rice milling machines’ as they were called started showing their magic. The private sector backings had a huge effect on the industry. Some new technologies introduced in today’s milling machines are:

Use of Rubber roller technology for husking
Two-stage whitening process
Use of Paddy separators
Old stone disk hullers, vertical cone polishers have been replaced by emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers.
Milled rice is now graded
Automated plants from Germany & Japan are the new market trends.
Skilled operators, good paddy quality, maintenance of machines set the tone for high-quality outputs.
The use of NUE (Nitrogen Use Efficient) technology has been encouraged. This increases & doubles plant growth and yield.
Turbo & extractive milling speed up the process.

The biggest feature of the new machines was their ability to save energy. With state governments’ hand, cost structure, investor’s expertise, development favored rice mills. Nextech wishes for more innovations to come as it encourages us to produce high-quality products for our valued customers.

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