Advantages of Silos For Grain Storage

Storage Silo Consultant & Solutions for grains present diverse choices with innumerable advantages and disadvantages. Taking a decision becomes immeasurably difficult in such situations as climate, resources, timeframe and specific commercial objective need to be factored in. Once all these factors are considered only then can a calculated choice be made about whether to invest in a silo or a bunker, storage shed or storage bag. This entails layered complexity for which appointing a Storage Silo Project Consultant or Storage Silo Consultant is worthwhile.

Nextagrisolutions are leading Rice Mill Engineers & Designers who offer extensive advantages of 360 o experience & expertise for setting up optimized  Rice Mill Layout Design in India. Rice Mill Engineering necessitates integrated designing, manufacturing, procuring, erecting, and commissioning for seamless, optimized process flow. Nextagrisolutions have extensive experience in related fields like materials handling, grain processing systems and  Rice Milling Plant Layout Design including building silos that can ensure optimized profits.

Silos Advantages

1. Requires Lesser Ground Space

Being vertical and very tall structures as compared to other grain storage options, silos hold the footprint on land is considerably smaller. It obviates the necessary spending on land and hence is a better option. Even if the land is already available – it can be used for other purposes.

2. Greater Control

Centralized storage of grains at one location imparts greater control over conditions more effectively. It facilitates grain storage at a certain temperature free from insects and other pests thus maintaining the grain in an optimal condition over a longer time. Aeration in a tightly sealed silo is also a simple, straightforward step to ensure minimum pests.

3. Convenient Loading & Depositing

It’s also easier to collect and transport grain to and from a silo. Not only is it there a severe cut in costs but its also more efficient as compared to other alternatives. A relatively inexpensive grain vacuum/ auger, for example, enables grain to be filled/taken out rapidly reducing costs.

4. Reliable Longevity

Apart from being cost-effective, a  well maintained, air-tight grain silo lasts several decades bringing down the effective costs of ownership. It also offers the ideal conditions for grain storage throughout this period. Many silos last more than  25  years before necessitating major repairs.


As the leading Rice Mill Consultant, Nextech Grain Milling Solutions has extensive turnkey project delivery expertise & experience in Rice Milling Plant Layout Design,. Process flow, process control know-how, as well as designing & detailed engineering, are the major aspects to optimize the production and processes and Nexttech is admirably equipped to achieve that. The entire matrix of men material, machinery, processes are optimized within the project’s financial & time constraints for maximizing returns on investments.

For this, Nextech Solutions undertakes totally automated processes a micro-managed with  Systematic Layout Planning that begins with the refining of the paddy and ranges through sorting and ends with packaging and even has to act as Storage Silo Consultant. Impeccable process designing taking into consideration the numerous factors including silo storage to ensure optimal plant uptime in order to enhance returns.

 

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STORAGE SILO – Store Grain To Reduce Post-Harvest Losses And Protect Its Quality

Nextech solutions, India’s leading rice mill plant manufacturer offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation.

Storage Silos are an improvement all other benchmarks in grain storage and allow one of the most efficient methods for storing grains in bulk quantities. Not only do Silos allow storage in massive quantities but, as they possess such a tiny footprint in space, they act as a competitive advantage by lowering the total costs. This cuts the price of real estate and space that has risen steeply making milling and other grain activities nearly uneconomical with the traditional ways. A  vertical method of storing grains, as compared to the traditional horizontal way, seems to make more economic sense. Whilst the silos save on space, but more importantly, they act as a competitive advantage by preventing a spillage, obviating the use of gunny bags and preventing unnecessary worry about the weather factor.

As India’s leading 360-degree Rice Mill Consultant & Storage Silo Consultant, a concept to commissioning agent as well as a manufacturer, Nextech solutions, offer solutions for each stage of rice milling process providing solutions that range from processing to storage- including silo storage. As one of the top-notch Rice Mill Engineers & Designers, not only do we offer Rice Milling Plant Layout Design but also customized silos for effective storage of food. This ensures that millers, investors and farmers can store and protect their grain from being spoiled by rain and pest infestation and hence works out to be the most cost-effective solution in the long run.

Storage Silos for grains operate by creating a pressurized area within a cylindrical container- with a closed top and a sealed bottom – these prevent any external agent including whether to intrude. The bases are usually sealed or dug into an organic matter-like soil mixture while the closed top is generally metallic or non-metal. Wheat, rice, and pulses can be stored inside these silos which provide excellent protection in the narrow space for long periods. Storage silos are used and recommended by various rice mill and flour mills. As your Rice Mill Engineers & Designers, Nextech also ensures that  Grain output can also be stored in steel silos from the time of being harvested to up till a year.

Nextech solutions, India’s leading Rice Mill Plant manufacturer offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation. Farmers that store their harvested crops in silos experience improved food security, greater consistency in grain quality, and reduced waste that leads to enhanced agricultural income.

Customized-Silos that range from processing to storage enable farmers to store grains are often considered an expensive form of food storage but for numerous small farmers, it has proven to be very efficacious and feasible only for storing large quantities of food, metal silos have also proved useful for storing grains. In India, we offer both individual and group silos supported by platforms, ladders, and doors customized to customer needs.  The size, shape, wall thickness, flow direction are all customized according to the type and quantity of food that the silo is supposed to store.

Silo for Food and Grain Storage Manufacturers in India even provides customized metal silos. The first thing which you should take into account when planning to get a silo customized is that the type and quantity of a crop that it is going to hold.

 

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Methods of Grains Storage

Grain storage is the most complex task for rice mill owners yet it is the most important thing. In fact, it is the most difficult thing in the grain industry. You may need to store it the entire month or an entire season

Grain storage is the most complex task for rice mill owners yet it is the most important thing. In fact, it is the most difficult thing in the grain industry. You may need to store it the entire month or an entire season, so you don’t fall short of grains during heavy demand. 

When done wrong, it can damage your entire stock, resulting in a hefty loss. Therefore, it is important that you talk with Rice Mill Consultants to know about various storage solutions. 

Things to keep in mind while storing grains

The best way to make sure that your grain is safe is by ensuring that you have the right storage facilities. 

  • Make sure you store the grain under the roof so weather won’t have an impact on it
  • Have a steeled silo equipped with air circulation fans
  • Dry the grain to the right moisture content

Why Silos are important for storing grains?

Many rice mill engineers and designers suggest using silos for storing grains. There are various reasons for using silos to store grains. 

  • Requires less ground space 
  • Allows you to keep the optimum storage conditions for the grain
  • Helps in keeping insects and birds away
  • Automates the grain transport, reducing loading and unloading costs

However, you need to decide if you will be using a steel silo or a concrete silo for storing grains. If you are not sure which one to choose, you can talk with the storage silo consultant to understand which one is best to fit for you. 

Additionally, you need to figure out the ideal temperature and maintain the optimum balance between humidity and moisture. Just like a Storage Silo Consultant, you can hire a rice mill project consultant who can help you with figuring out everything you need to store grains for a longer period of time. 

Plan your storage options before you purchase it from farmers. Additionally, make sure that these options can help you store it for the long term. 

Nextech Solutions is the leading rice mill consultant in India. They can help you store grains for a long period of time safely so you can reach your milling goals effectively and increase your profit. 

 

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Bulk Grain Storage And Grain Handling

Bulk grain storage needs much other proper care and attention apart from the storage area, which includes the protection from insects, rodents, efficient management, prevention from moisture, and activities like loading unloading. The moisture level of the place should not exceed more than 14% and should also get protected from heavy rains and the surrounding air. If it fails, it can lead to the rise of molds and declining in rice quality.

So storage plays a keep role in maintaining the hygiene by keeping it into a clean area and removing the dust. One should also place rats traps and cat deeter to control them with continuous inspection and application of pest control. In most parts of Asia, rice is stored in woven jute bags of 40-80 kg depending upon the storage size, which is commonly known as a stack. They are kept under the shed with a distance of 1 m from each. Let us know more about Bulk Grain Storage in this article.

Types of storage

Vacuum Storage in Plastic Bags.

Nowadays, many countries practice storing stored mills rice in bags that are infused with chemical residues such as phosphine, insecticides, and carbon dioxide. The vacuum storage bags are a type of shrink wrap which consumes oxygen leading to the death of insects. Bulk systems handle the pest control more efficiently with the help of heat generation released from the vapour. This happens during the day time when the roof gets heated, and humidity decreases. The addition of fan also helps in evacuating the air.

Passive Aeration

In this procedure, passive aerationmetal pipes are installed vertically in a silo by storage silo project consultant. This results in no heating effect in the sidewalls and also neutralizes the air movement. These silo has 20-2 (ooo) ton capacity, and allows secure sealing for fumigation, ultimately resulting in less wastage and solving the problems of hot spots.

 Refrigerated bulk storage

In some parts of Europe, the paddy is stored in refrigerators, which restricts the cold grain from absorbing humidity and condense the moisture. Some Storage Silo Consultants also practice refrigerating cold air into silos.

Nextech Agri Solutions can help you with bulk storage and keep them safe for longer. This way, you will be able to save a lot on grain wastage and boost your revenue. Let us know your requirements and what possible storage you have, and we will then create a tailored plan for you.

 

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Vertical and Horizontal Silo – Bulk Storage


Storage silos are containers used for storage of bulk stock. These bulk storage silo systems are used for both short-term storages as well as for long-term storage of food products. Grain Storage Silos are cylindrical in shape and are made up of high-quality galvanized steel. Silos used for short-term bulk grain storage have conical bottom whereas the ones used for long-term storage have a flat bottom to provide the cleanup screw for the discharge purposes. Farmers that store their harvested crops in silos experience improved food security, greater consistency in grain quality, and reduced waste that leads to enhanced agricultural income.  As India’s leading rice mill plant consultants – Nextech solutions, also offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation.

Vertical Silo

The vertical silos are either circular or orthogonal in shape. The customizable diverging funnel flow at the bottom of a vertical silo enables it to handle any type of load. Stainless steel, concrete, and carbon steel plates are the most common materials that are used in the fabrication of vertical silos. The material you choose depends on the weather in your area. The common features of vertical silos include:

  • Safety Valve for pressure control
  • Silo level blade indicator
  • Blowing plant with a nozzle
  • Service platform with ladder, back guard and safety guard

Storage silo capacity of vertical silo is around 50-70 tonnes. They have higher capacity when compared to horizontal silos.

Horizontal Silo

Horizontal Silos need more ground space and they come with a mechanic extraction system. For easy removal of the stored material, the mechanic extraction system is placed below the silo. Usually, horizontal silos are installed away from direct heat and sometimes in underground spaces. Few accessories that come with horizontal silos include:

  • Warm gear
  • Lumps breaker
  • Explosion panels
  • Silo weighing
  • Needle gates
  • Bag filters
  • Under/overpressure capacity

 

Conclusion

The best grain storage silo for you depends on the space you can afford to install the silo. Consider your short-term and long-term goals and external factors that may affect your storage needs before investing in a silo. Also, there is a lot of customized silo available depending on the requirements.  It’s advisable to talk to a Storage Silo Project Consultant so that your investment won’t go in vain. Having more than 10 years of experience, Nextech Grain Processing & Engineering Solutions Pvt. Ltd. can provide Grain Milling Solutions which will help you increase your business.

 

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Why Silos Are The Best Form Of Bulk Storage

“Nextech solutions, India’s leading rice mill plant manufacturer offer solutions that range from processing to storage.” When it comes to storage in agriculture, Silos provide an efficient method of storing bulk quantities of grain.

“Nextech solutions, India’s leading Rice Mill Plant manufacturer offer solutions that range from processing to storage.” When it comes to storage in agriculture, Silos provide an efficient method of storing bulk quantities of grain. Silos were used in ancient Greece specifically for the purpose of storing grains that were used over a period of time. The steep rise in the price of land has virtually made it impossible to keep buying land space in order to store food grain that is produced. Rather than opting for a horizontal method of storing it is far more sensible to go vertically. Hence, the usefulness of storing food grains in bulk in silos. One can save space, prevent spillage of grains, avoid the need for gunny bags and not worry about climate changes with silos.

Agricultural silos work by creating a pressurized area within a cylindrical container; they have a closed top and a sealed bottom. The bases are sealed with organic matter such as soil whereas the closed top could be of a variety of metal or non-metal stuff. Wheat, rice, pulses can be stored inside these silos which provide good protection in the narrow space for long periods. They are used and recommended by various rice mill and flour mills. Grain Products can be stored in steel silos from the time of being harvested to up till a year.

The temperature inside the silos has to be regulated to assure the grains don’t get damaged; that includes proper aeration to control the amount of humidity inside the closed container. Another important thing is to safeguard the grains from insects, chemical control within the silos is required to protect it from insects and other rodents. Being the leading rice mill plant manufacturer in the country, Nextech provides silos which are bulk storage systems for various types of food grains.

 

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