Advantages of Silos For Grain Storage

Storage Silo Consultant & Solutions for grains present diverse choices with innumerable advantages and disadvantages. Taking a decision becomes immeasurably difficult in such situations as climate, resources, timeframe and specific commercial objective need to be factored in. Once all these factors are considered only then can a calculated choice be made about whether to invest in a silo or a bunker, storage shed or storage bag. This entails layered complexity for which appointing a Storage Silo Project Consultant or Storage Silo Consultant is worthwhile.

Nextagrisolutions are leading Rice Mill Engineers & Designers who offer extensive advantages of 360 o experience & expertise for setting up optimized  Rice Mill Layout Design in India. Rice Mill Engineering necessitates integrated designing, manufacturing, procuring, erecting, and commissioning for seamless, optimized process flow. Nextagrisolutions have extensive experience in related fields like materials handling, grain processing systems and  Rice Milling Plant Layout Design including building silos that can ensure optimized profits.

Silos Advantages

1. Requires Lesser Ground Space

Being vertical and very tall structures as compared to other grain storage options, silos hold the footprint on land is considerably smaller. It obviates the necessary spending on land and hence is a better option. Even if the land is already available – it can be used for other purposes.

2. Greater Control

Centralized storage of grains at one location imparts greater control over conditions more effectively. It facilitates grain storage at a certain temperature free from insects and other pests thus maintaining the grain in an optimal condition over a longer time. Aeration in a tightly sealed silo is also a simple, straightforward step to ensure minimum pests.

3. Convenient Loading & Depositing

It’s also easier to collect and transport grain to and from a silo. Not only is it there a severe cut in costs but its also more efficient as compared to other alternatives. A relatively inexpensive grain vacuum/ auger, for example, enables grain to be filled/taken out rapidly reducing costs.

4. Reliable Longevity

Apart from being cost-effective, a  well maintained, air-tight grain silo lasts several decades bringing down the effective costs of ownership. It also offers the ideal conditions for grain storage throughout this period. Many silos last more than  25  years before necessitating major repairs.


As the leading Rice Mill Consultant, Nextech Grain Milling Solutions has extensive turnkey project delivery expertise & experience in Rice Milling Plant Layout Design,. Process flow, process control know-how, as well as designing & detailed engineering, are the major aspects to optimize the production and processes and Nexttech is admirably equipped to achieve that. The entire matrix of men material, machinery, processes are optimized within the project’s financial & time constraints for maximizing returns on investments.

For this, Nextech Solutions undertakes totally automated processes a micro-managed with  Systematic Layout Planning that begins with the refining of the paddy and ranges through sorting and ends with packaging and even has to act as Storage Silo Consultant. Impeccable process designing taking into consideration the numerous factors including silo storage to ensure optimal plant uptime in order to enhance returns.

 

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Mill Maintenance – Grain Milling Solutions

Repairing, technical services and maintenance of the rice mills are essential as they can affect the lifetime of the milling machines and makes them work accurately for a long time. If good and regular maintenance are carried out, machines can’t be able to work for a long time.

As per the recommendation of Rice Mill Consultant, Maintenance of Rice Mill Plant Design at a decided time will monitor the active machines and pieces of equipment designed by Rice Mill Engineers & Designers to detect the possible breakdowns. Therefore, it avoids downtimes for equipment and machines because of unexpected maintenance plus loss of production and needless replacement of parts.

As an outcome, downtime and maintenance stemming from breakdowns decrease more than 25% to 30%. It facilitates eradicates slight flaws before leasing them to develop into more grave troubles. 

Grain Milling Solutions

Important and crucial maintenance of the mills can be easily attained with the help of three variant methods such as Predictive Maintenance, Unscheduled Maintenance, Preventive maintenance. Mill consultants and inspectors can arrange and choose maintenance systems as per specific requirements and local situations by making use of these methods. 

Predictive Maintenance 

This method is a new approach towards new technological developments in the rice mills. The concept of predictive maintenance is first introduced by R. kubilay Kose i 1988 in turkey at national machine design and manufacturing congress of a middle east technical university. He selected to use the term “kestirimci Bakim” for a method of predictive maintenance. 

This technique of mill maintenance allows monitoring of equipment and machines to detect possible breakdowns. As an outcome, an unscheduled shutdown of equipment and machines, unnecessary part replacement and loss of production are reduced. 

Advantages of Predictive Maintenance 

  1. Breakdown decrease by 35-34%. 
  2. Expected productive and a lifetime of equipment augmented. 
  3. Machines that are in working and good conditions are not stopped unnecessarily which ultimately saves time. 
  4. Enables corrective maintenance for critical components. 
  5. Production loss decreases considerably. Production levels go up by 20-25%. 
  6. Prevent minor flaws to become a source of bigger problems in time. 
  7. It is 8-12% more profitable than preventive maintenance. 
  8. More saving of energy. 
  9. Maintenance cost decreases significantly. 
  10. Maintenance time and downtime for machine breakdowns decrease 25-30%. Work-load and labour costs decrease. 

Unscheduled Maintenance 

It is also known as “emergency maintenance, repair maintenance and breakdown maintenance. Repair and maintenance are carried out when the pieces of equipment and machines don’t work properly or stopped working. As an outcome, loss of production at the time of repair is much high. Defects occur in machines and pieces of equipment also affect the other machines and pieces of equipment. While performing unscheduled maintenance, the equipment and mills are revisited to base or original situation and efficiency by reinstating materials and parts only after the collapse. 

Because of its disadvantages, repair maintenance is not performing by any mill until needed the most. Otherwise, scheduled maintenance techniques are essentially performed.

Scheduled maintenance 

The goal of preventive and planned maintenance is to decrease the need for emergency maintenance. It is carried out by following given methods: 

Predictive maintenance 

The method of predictive maintenance is carried out of three main steps such as measurement, analysis and repair. 

Periodical maintenance 

The goal of this technique is to prevent components of machines or equipment from failure and to improve their strength before any collapse. 

The period of maintenance for equipment and machines at mills can be classified as: 
  1. Daily
  2. Weekly
  3. Long term. 

The period of maintenance for equipment and machines are already planned as per the specification provided by the companies that install them. 

 

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How to Improve Milling Yield and Quality?

Although milling quality is a high-priority objective for rice millers, many mill owners still struggle to achieve that. The reason is evident because Improving Milling Quality is delicate, especially if you don’t have proper knowledge of milling. rice mill

Besides, milling quality is affected by a lot of other factors including environmental factors. Other factors that might affect the milling quality are grain length, grain thickness, chalkiness, and fissure. 

Rice, being the staple food of India, will surely rise in demand in the upcoming years. This has forced rice mill owners to produce as much rice as possible. 

However, improving milling yield is yet another challenge faced by rice mill owners. We at Nextech, offer full-fledged Rice Mill Consultants to help you improve milling yield and quality. 

The first step to improve the quality of milled rice is choosing a good quality paddy. Ensure that the paddy you select has the right moisture content (14%) and has high purity. 

Other characteristics to look for are:
  • Uniformly mature kernels
  • Uniform size and shape
  • Free of fissures
  • Free of empty or half-filled grains
  • Free of contaminants such as stones and weed seeds
Characteristics of a good quality milled rice:
  • High milling recovery
  • High head rice recovery
  • No discoloration

Additionally, make sure your rice mill operator is skilled enough. Often, mill operators hire an untrained apprentice to reduce the operation cost. This hampers the quality of the milled rice. 

The equipment quality also play a massive role in the milling yield and quantity. Having a poorly maintained machine or a low-quality machine can harm the quality of the rice. 

One of the best ways to improve milling yield is by reducing the grain breakage as opposed to running the mill for additional hours every day. 

Another way to enhance the milling quality is by parboiling rice. Numerous researches have shown a significant decrease in grain breakage in parboiled rice. 

For more information on how to improve milling yield and quality, contact Nextech Solutions. From complete Rice Mill Setup to producing high-quality rice, our team of expert rice mill consultants and rice mill engineers & designers can help you achieve your business goals efficiently. Contact Nextech Solutions now.

 

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Grow Your Business with Nextech Solutions

Nextech Solutions is a company that will solve every problem and answer all your queries related to Mill Processing Business. 

Founded by two of the top industry experts S.P Singh and Charan Singh, Nextech commits to provide the best solution and is committed to providing you entire satisfaction of our partners. 

Being in the rice industry for more than 30 years, we exactly know what you need to increase profits and survive the competitive market easily. 

Services We Offer

We are into the consultation business. Being one of the best rice mill plant consultants in Delhi, we offer a wide range of services including:

 

  • Paddy Milling Plants: From rice mill plant layout design to complete rice mill setup, we offer everything you’ll need to run a successful paddy milling plant business. 
  • Rice Re-Processing: Rice re-processing is one of the most important processes in the modern milling system. We will help you generate the best quality rice after re-processing. 
  • Rice Blending Solutions: Rice processing and blending is yet another important part of modern rice mills to make sure you build your own brand. 
  • Raw Paddy Drying Solutions: Raw paddy when dried properly can help you produce high-quality rice easily. Did you know the moisture percentage in freshly harvested paddy is 18% and above? which can hamper your rice quality, if not dried properly. 
  • Bulk Grain Storage (Silos): With ever-increasing land prices, storing more grain in less space has become more important than ever. We will help you save a lot of money in grain storage. 
  • Pulses/Dal Milling: Just like rice, pulses are one of the staple foods of our country. We will help you understand the process of pulses milling.
  • Mustard Seeds Oil Mill: Mustard seeds oil is not only used in foods but is also used for rub-downs and massages. 
  • Sesame Seed Processing: Sesame seed is exported in bulk from India to European countries. This could be your next most beneficial business and we can help you achieve that feat. 
  • Multi Commodity Processing Unit: As the name suggests, a multi-commodity processing unit means processing multiple commodities of similar shape. We offer complete grain milling solutions. 

 

Why we are the Best for Mill Processing Business?

Nextech has highly qualified engineers who can handle all your business needs. We strive to achieve the highest customer satisfaction and being the best Rice Milling Services Provider in Delhi we handle milling businesses of all sizes. If you’re looking to make your mill processing business successful, contact us now.

 

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Grain Milling Technology – High Yield and Quality

The process of grounding of cereal grain into flour is known as milling. Waterwheels were the first things used for such tasks. Grains cannot be consumed in their raw form and hence it is necessary for it to undergo milling process. Grains are the main source of protein and nutrition and 70% of people in the world are dependent on it, the traditional method of grain milling is now replaced by Modern Grain Milling Technology. It is very fast as well as effective than the previous one. Nextech provides you the best Grain Milling Solutions with the latest milling technology used by the industries.

The milling provides a consistent product, a range of flours suitable for a variety of functions and flour suitable for a variety of functions and flour with predictable performance. This new technology has become a boon for the millers. The first operation of the mill is to analysing the grain. The grain then undergoes three stages.

 

  • Cleaning and conditionally- Clearing and conditioning the grain helps in removing all the impurities of the grain and it makes the grain ready for milling. 
  • Crushing or breaking – In this process, the grain breakdown in the successive stage and how it is ready to release its component parts.
  •  Reduction – This process helps in the progressive rolling and shifting of the grain. After this the refining of flour and separation of it into various categories takes place. These various categories are known as streams. 

Cleaning

The grain in its raw form contains weeds, chaff, and other materials. The high technology machines are capable of removing all the impurities and making it pure to eat. There is a disc separator in the machine which removes the husk from the grain. After that, the grain is taken to a strong blast of air for cleaning and after that, the magnetic separator removes any iron or steel from the grain. 

Extraction Rates

The figure that represents the percentage of flour production from a given quantity of grain is known as the extraction rate. For example, if 45 kg of flour is produced from 100 kg of grain, the extraction rate is 45% (45÷100×100). The extraction rate depends upon the flour production and it may vary according to it. The grain flour containing all the germ can have an extraction rate closer to 100%. But the pure white grain flour usually has extraction rates around 70%. The germ and bran of the grain have a very high rate of nutrients and hence the flour which has a higher extraction rate have a higher nutritional value.

 

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Get Solutions on Rice Mill Industry


Nextech Solution is an organization which helps to provide all kinds of services for the milling industry. It is a Grain Processing And Engineering Solution and has 10 years of experience in this field. If you are planning to set up a Rice Mill Plant, then you must be curious about it and there must be many questions in your mind related to this work. We are an experienced, friendly team of professionals and we always look forward to solving your eagerness. So you can get solutions on Rice Mill Industry by our experts.

There are some common questions which may wander in your mind before starting a rice Mill Plant.

  • How do I Set up a Rice Mill Plant?

To set up a rice mill plant, you must follow these steps,

  1. Register your business with the Registrar of companies.
  2. Register it with Udyog Aadhar MSME registration. 
  3. Get a license of your factory
  4. Get approval from the Pollution Control Board.
  5. Get your VAT registration done.
  6. ICE registration is also mandatory in case you plan to export your produce.

The investment of the business depends upon the many factors such as the size, technology level, personnel hired and many others. But the approximate amount in which we can set up a rice mill is about 92.5 lakhs. Which include all the things related to this business like the land required, technical staff, cost of raw materials etc.

  • How Do I design a rice milling plant project?

There are many factors which are important to consider while designing a rice milling project. Nextech Solution provide one of the best grain milling and engineering solution Pvt. Ltd. and has an experienced and skilled team of professionals which will help you to Design Your Rice Milling Plant Project. We offer the entire set of expertise needed to set up a highly automated plant including grain handling, grain processing system. 

  • How do I get a license for Rice Mill?

To get a License For The Rice Mill Plant one has to seek the permission of the Central government. The central government has the right to undertake a full and complete investigation about your set up. There are many laws to obtain the license for the rice mill plant. The central Government ensure higher efficiency with decreased generation cost. 

  • Is Rice Mill Business profitable nowadays?

Rice Mill Business has gained lots of popularity nowadays and it is one of the best businesses invest upon. But it totally depends upon the strategy of selling your product and services. You must build up a plan to start your rice mill plant and must have some backup plans with you. 

Nextech Solution is a 10 years old organisation which have an experienced team of engineers and consultants to guide you about the profits of the Rice Mill Plant.

Nextech solution possesses a skilled team of Rice Mill engineers and designers to help you out in establishing your rice mill plant. Our Rice Mill Consultants are always available to help you out with your confusion and will provide you with the rice milling plant layout and design. All kinds of rice mill machines are provided here to start up a rice mill plant. If you are planning to start a rice mill plant then Nextech Solution is the perfect place for you.

 

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Technology Consulting and Engineering for Rice Milling Industry

Nextech solution is a grain processing and engineering centre where even technology consultancy is welcome. We have been in the market for an entire decade now being steered by our two founders who are professional and experts as far as grain processing, engineering and technologies are concerned.


Nextech solution is a grain processing and engineering centre where even technology consultancy is welcome. We have been in the market for an entire decade now being steered by our two founders who are professionals and experts as far as grain processing, engineering and technologies are concerned.

We offer a variety of services which majorly revolves around grains and to be more specific rice, not to mention that we also offer technical consultancy in the matters concerning grains.

Our dignified experts are well known through their competence and excellent results they present in every kind of activity they do in the organization. Due to proper and upright management and a well-coordinated and skilled workforce, the reputation of Nextech Solutions presides us.

Not one but many clients who we have the pleasure of serving have confessed how pleased they were after we were done with them. Offering Quality and lasting services is our core business in order to welcome our clients once and again.
Services we offer are : 

We install milling machines or any other related machineries as well as Rice Milling Plant Layout Design. More to that, we can also do modernization of existing mill plants so you don’t have to buy a new milling machine. We will digitalise the old one.

We have digitised machinery to mill the mustard seed to produce oil which is used for massage in large scale. Also the sesame seed which is known to be a great export from India to European countries is processed in our company as well. We have put up a well-designed and technologically advanced plant to help produce best quality.

Rice Milling
Our rice milling plants are well designed and suited to come out with the best quality of paddy. The milling plant is designed in a way to process a bulk amount of rice at a go therefore increasing value of output. We are the best rice milling consultants to offer proper guidance on a paddy milling plant.

Rice blending has become quite an essential thing to do in the modern rice market for both local and international levels. We offer rice blending services for even those with their own brands.
Bulk grain storage.

We are also the best storage silo consultants. Instead of buying very large pieces of land which spread out horizontally, which is expensive, we have designed silos which are not only saving your pocket but also your space for they stretch vertically and they store bulk rice.

We are known to offer the best grain milling solutions in India not to forget that we do pulse/dal milling consultancy. Dal are known to be a staple food for many people. Our milling plants are well suited to produce quality for both local and international markets.

 

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