Grain Milling Consultant

Nextech Grain Processing and Engineering Solutions Pvt. Ltd is the leading Grain mill Consultants having more than ten years of experiment in the field. The professional team has mainly established the best class flour mills

Nextech Grain Processing and Engineering Solutions Pvt. Ltd is the leading Grain And Rice Mill Consultant having more than ten years of experiment in the field. The professional team has mainly established the best class flour mills and other food processing industries. Nextech Grain Processing and Engineering Solutions offer friendly, experience, and best sincere service, mainly committed to offering the best satisfaction to the extent. Being the top company in the Rice Industry, Nextech Grain Processing and Engineering Solutions are well versed in handling all the techniques in the paddy and rice industry. The expert team also has worked for large rice miller exporters across the world.

Exceptional Value Client Satisfaction:

Team of professionals at Nextech Grain Processing and Engineering Solutions values the client with providing good service to excellence. Professionals listen to all the concerns of the customers and provide good benefits in efficient and fast service across the world. Nextech Grain Processing and Engineering Solutions were established with a response to the growing needs of individuals and organizations.

Being the leader in Grain Milling Solutions, Nextech has the dedicated staff and manpower solution across all levels. Normally, the main challenge faced by every organization is choosing the right person for the right job.

Nextech Grain Processing and Engineering Solutions offer the perfect service from the well experienced and trained in the latest technology. The well-established company offers a wide number of services starting from consulting, engineering, design, construction, as well as the implementation of milling processing. Experts are well versed at

Training of Technical Report

Preparation of technological projects

Training of building drawings

Preparation of layout drawings

Guidance on the project erection

Necessary technical know-how for manufacturing equipment

Selection of machines

Choosing materials and contractors personnel

Experimental milling

Extracting of wheat germ

Guidance to have a shelf life

Best Rice Mill Consultants:

Nextech Grain Processing and Engineering Solutions Pvt. Ltd., have more than ten years of experience and trained much manpower in the rice milling technology. Rice Mill Business Consultants provides a wide number of services such as engineering, techno-economic feasibility studies, and more. Now you can easily consult the experts in complete comprehensive solutions on rice processing projects such as

Parboiling and Drying

Milling

Grading

Rice Cleaning

Quick Cook

Automation

Modernization

Contract Running

Leading technical consultants imparts with the impartial advice on equipment selection based on your requirement as well as a selection of the various criteria like economic preferences and technological features.

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Grain Milling Technology – High Yield and Quality

The process of grounding of cereal grain into flour is known as milling. Waterwheels were the first things used for such tasks. Grains cannot be consumed in their raw form and hence it is necessary for it to undergo milling process. Grains are the main source of protein and nutrition and 70% of people in the world are dependent on it, the traditional method of grain milling is now replaced by Modern Grain Milling Technology. It is very fast as well as effective than the previous one. Nextech provides you the best Grain Milling Solutions with the latest milling technology used by the industries.

The milling provides a consistent product, a range of flours suitable for a variety of functions and flour suitable for a variety of functions and flour with predictable performance. This new technology has become a boon for the millers. The first operation of the mill is to analysing the grain. The grain then undergoes three stages.

Cleaning and conditionally- Clearing and conditioning the grain helps in removing all the impurities of the grain and it makes the grain ready for milling.

Crushing or breaking – In this process, the grain breakdown in the successive stage and how it is ready to release its component parts.

Reduction – This process helps in the progressive rolling and shifting of the grain. After this the refining of flour and separation of it into various categories takes place. These various categories are known as streams.

Cleaning

The grain in its raw form contains weeds, chaff, and other materials. The high technology machines are capable of removing all the impurities and making it pure to eat. There is a disc separator in the machine which removes the husk from the grain. After that, the grain is taken to a strong blast of air for cleaning and after that, the magnetic separator removes any iron or steel from the grain.

Extraction Rates

The figure that represents the percentage of flour production from a given quantity of grain is known as the extraction rate. For example, if 45 kg of flour is produced from 100 kg of grain, the extraction rate is 45% (45÷100×100). The extraction rate depends upon the flour production and it may vary according to it. The grain flour containing all the germ can have an extraction rate closer to 100%. But the pure white grain flour usually has extraction rates around 70%. The germ and bran of the grain have a very high rate of nutrients and hence the flour which has a higher extraction rate have a higher nutritional value.

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Different Milling Techniques– Modern and Traditional Mills.

Rice has remained the staple food to more than half the humanity since time immemorial despite waves of food revolutions. Covered by two different layers, namely- bran (the inner layer) and husk (outer layer), Rice paddy becomes rice only when the two layers are removed properly through hulling and milling of paddy and hence processing of rice can be termed as the hulling and milling ratio. Production wise India has risen to become the second largest producer of rice in the world (21 percent of global rice production), next only to China. The growth of population exerts more pressure- pushing for higher productivity of crops while a larger quantity of food grain continues to be lost due to inefficient milling processes in the country. Therefore, it calls for a better processing technique of rice to prevent processing loss. Generally, rice kernels are often susceptible to breakage due to inefficient milling processes. Therefore, more efficient milling processes are becoming imperative with Government encouragement and policies so that with better recovery ratio and quality rice kernel production hunger in India is ameliorated after 2030.

The efficiency of grain milling processes denotes three factors-technologies, degree of competition and capacity of utilization each of which Nextechagrisolutions- the leading Rice Mill Consultant in the domestic Food and Grain Industry elevates substantially. Nextechagrisolutions Engineering Solutions Pvt. Ltd.,- India’s leading Rice Mill Project & Rice Mill Plant Manufacturer India & of Rice Mill Machinery Consultants facilitate the transformation from a traditional Rice Mills to a modern one by transferring the expertise and experience of erecting the 360o ecosystem. Nextech Grain Processing & Engineering Solutions Pvt. Ltd. possesses the necessary wherewithal for automating and upgrading of existing Rice Mills to state of the art, automated mill through innovation and automation for customized needs. The quality in terms the rice output’s quality, whiteness, milling degree, grain dimensions is enhanced and enables the manufacturers to fulfill the exacting customer demands on quantity as well as quality parameters to capture market share and ensure greater returns.

Difference Between Traditional & Modern Milling

Generally, rice kernels are often susceptible to breakage and hence hulling and milling ratio is low due to inefficient milling processes. Therefore, modern efficient milling processes that raise productivity are often automated while ensuring a modern product ready for the supermarkets. This not only ensures better recovery ratio & quality rice kernel production but also better returns. The quality of finished rice/polished rice is also dependent on the quality of raw paddy used for conversion, the new technological improvements introduced in rice milling, but the growing demand is making never before demands on rice production. One of Nextech’s specialties is to impart 360o consultancy for the Modernization Of Rice Mills.

Rice Milling Technology– Then & Now

Traditionally, maintaining high quality and output of rice was easy with limited technology, government policies, little investment, miss-management etc. This led to the rejection of many shipped consignments due to poorer than international quality standard. Rice Mill plants were not efficient in terms of energy conservation, maintenance, productivity, and Quality management systems were not employed. The units even lacked testing labs for routine check-ups. Now(automatic and semi-automatic) manufactured and supplied by Japan & Germany are extensively employed and new technologies were introduced including the use of rubber roller technology for husking; Two-stage whitening process; Use of Paddy separators; Old stone disk hullers, vertical cone polishers replaced by emery-coated cylinders etc., Emphasis is now on Skilled operators, use of NUE (Nitrogen Use Efficient) technology and Turbo & extractive milling to speed up the process while saving energy. Nextech Solutions introduces ever more innovations to produce high-quality products for greater returns.

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Latest Technology in Flour Milling Machines

Top-quality flour provides the basis for making high-quality foods. In order to transform grain into flour of unsurpassed quality, specially designed plant and equipment is needed in addition to the knowledge of the relevant process stages.

Cleaning Action

The raw grain supplied to grain mills will typically contain impurities. Before processing, foreign seeds and contaminants that have entered the grain on the field as well as during harvesting, transportation and storage must be removed. Careful separation of the impurities will ensure a high quality of the end products. The reduction of the mineral content will have an impact on the taste and odor of the product. Moreover, it allows wear to be reduced and the service life of machinery to be extended.

Efficient Grain Cleaning Solutions –
Separator Classifier
Combi-cleaner
De-stoner
Automatic moisture controller
DC Peeler
Scourer
Efficient cleaning — top-class flour results

Separating efficiency
Coarse, low-density, and high-density impurities are removed from the grain stream with high efficiency and accuracy. This lays the basis for obtaining a high-quality, top-class product.

Revolutionized sorting
Sortex checks the purity of the input product with exceptional accuracy. Within fractions of a second, foreign material is detected and removed.

Surface cleaning
This microscopic magnification shows sand grains and other contaminants on the wheat surface. Gentle dehulling enables these impurities to be removed from the grain surface.

Smart User Interface
Intelligent user guidance in conjunction with a user-friendly software allows the cleaning machines to be operated with ease as well as optimal machine settings.

Milling

With its Antares roller mill, one can set the standards in grain milling. Whether for corn (maize), soft wheat, durum, rye, barley or malt – Antares is the ideal roller mill for all varieties of grain. The new Antares roller mill satisfies the rigorous requirements of the modern grain milling industry in terms of economy, user-friendliness, maintenance, and sanitation.
– Perfect milling
– Top sanitation
– Ultimate design

Carefully designed grinding solutions
– antares four- and eight-roller mill
– Polaris purifier
– sirius square plansifter
– Bran finisher
– Impact detacher
– Vibratory sieving machine

High Throughput, Optimal Economy
Excellent sanitation and product safety- The Novapur sieve frames of polyurethane with frame inserts of stainless steel ensure top sanitation of the sifter.
Outstanding quality Low-maintenance system components and smart designs guarantee top reliability in round-the-clock service with a consistently high grinding quality.

Solutions for High-Precision Weighing, Proportioning & Mixing
Grain and end products are retrieved from storage bins, weighed and then transferred to the production process using the weighing and proportioning technology. Continuous processes can be accurately measured and controlled by the differential proportioning scale. The micro-feeding process allows customized end products of uniform quality to be made
– Universal control system
– Outstanding precision
– High mixing quality

Bagging & Outloading, Manual and Fully Automatic Solutions
Taking bag-packing to the highest possible level of performance: solutions are synonymous with efficient bagging of end products. Whether products are packed into open-mouth bags of paper, plastic, jute, or cotton with weights ranging from 10 to 50 kg and using manual or automatic solutions.
– High bagging capacity
– Easy operation
– Dust-tight packing

Quality Assurance
Unrivaled, uncompromising quality.
There is no room for compromises when it comes to food safety. Therefore vendors offer various carefully matched solutions and systems in order to meet the high sanitation and food safety requirements.
– Integrated solutions
– Food safety
– Consistently high product quality

Reliable quality assurance solutions-
Magnetic separator
Control sifter
Sterilator
NIR DA online measurement system
Combined solutions for assuring product quality

Technology and Automation from a Single Source
Automation systems which integrally combine process technology and control engineering. This is the key to achieving the best possible production processes and thus top competitiveness – now as well as in the future.
– High operating reliability
– Standardized customer services with 24/7 support hotline
– Efficient production processes

Automation for reliable
WinCoS.r2 process control system
Control cabinets
Professional cabling
Motors and electrical installations
Grinding process control system with intuitive user interfaces

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