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It is a well known-fact that rice is the staple food for most of the countries in the world. It is the most grown agricultural produce in terms of direct human consumption for bodily nutrition. Thus, it is widely grown all over the world. But, it cannot be eaten in the state it is harvested which are brown harsh seed-like structures. It needs to be made ready for human consumption in Rice Mill Plants. But, it is not all.
There all various other small details that require continuous looking into. Let us try and get an outlook as to what these Rice Mill Plant consultants look into:
1. INPUT QUALITY:
The first and major issue for a rice mill operator is the understanding of the seed of rice. A rice kernel is made out of 20% husk, 11% bran and 69% of the main endosperm seed ideally. But, these percentages vary drastically for different grains. Consultants help you procure the optimum quality of rice and the best way to sort the grains out.
2. MOISTURE CONTENT IS ALSO VERY IMPORTANT:
The moisture content of an ideal grain is 14% and seed is 12%. Anything above or less than that will create issues in the quality of output. Rice Mill Plant consultants in India help in avoiding these situations initially or have a proper system in place to gain the required output.
3. PLANT SETTING ISSUE:
A rice mill plant cannot be placed too far from rice agriculturists. Consultants help in finalizing the best-suited place that may help in the easy procurement of the correct type of input easily and in the most budget-friendly manner.
4. SYSTEMS TO REMOVE HUSK OR BRAN:
As per the input quality and output required, rice mill plant consultants help in setting up one step or two-step, the system in the place.
5. MULTISTAGE MILLING:
The general milling process inculcates eight processes of Pre-cleaning, De-husking, Paddy separation, Whitening or Polishing, Grading, Mixing, Mist Polishing, and weighing for packing. These may seem simple but have their own set of detailing and issues. Rice Mill Plant consultants help in laying out the best suited Rice Mill plant layout design.
6. MACHINERY INVOLVED:
There are various kinds of rice mill machinery available for the above-stated processes. Consultants help to choose the optimum one as per the input and required output.
7. SKILLED OPERATOR:
A perfect operator tends to work the machine well and to its full utilization. Consultants help in finding the best-suited ones.
8. BY-PRODUCTS HANDLING:
The rice mill plants produce husk, bran and brewer’s rice as by-products. Consultants help to make maximum profits from these by-products as well.
Nextech Solutions have worked as Rice mill plant consultants in Nigeria, Bangladesh, Thailand, Pakistan, also apart from several projects in India. Their project with M/S Wacot rice limited became an inspiration for other Rice Mill Engineers & Designers in Nigeria.