Bulk Grain Storage And Grain Handling

Bulk grain storage needs much other proper care and attention apart from the storage area, which includes the protection from insects, rodents, efficient management, prevention from moisture, and activities like loading unloading. The moisture level of the place should not exceed more than 14% and should also get protected from heavy rains and the surrounding air. If it fails, it can lead to the rise of molds and declining in rice quality.

So storage plays a keep role in maintaining the hygiene by keeping it into a clean area and removing the dust. One should also place rats traps and cat deeter to control them with continuous inspection and application of pest control. In most parts of Asia, rice is stored in woven jute bags of 40-80 kg depending upon the storage size, which is commonly known as a stack. They are kept under the shed with a distance of 1 m from each. Let us know more about Bulk Grain Storage in this article.

Types of storage

Vacuum Storage in Plastic Bags.

Nowadays, many countries practice storing stored mills rice in bags that are infused with chemical residues such as phosphine, insecticides, and carbon dioxide. The vacuum storage bags are a type of shrink wrap which consumes oxygen leading to the death of insects. Bulk systems handle the pest control more efficiently with the help of heat generation released from the vapour. This happens during the day time when the roof gets heated, and humidity decreases. The addition of fan also helps in evacuating the air.

Passive Aeration

In this procedure, passive aerationmetal pipes are installed vertically in a silo by storage silo project consultant. This results in no heating effect in the sidewalls and also neutralizes the air movement. These silo has 20-2 (ooo) ton capacity, and allows secure sealing for fumigation, ultimately resulting in less wastage and solving the problems of hot spots.

 Refrigerated bulk storage

In some parts of Europe, the paddy is stored in refrigerators, which restricts the cold grain from absorbing humidity and condense the moisture. Some Storage Silo Consultants also practice refrigerating cold air into silos.

Nextech Agri Solutions can help you with bulk storage and keep them safe for longer. This way, you will be able to save a lot on grain wastage and boost your revenue. Let us know your requirements and what possible storage you have, and we will then create a tailored plan for you.

 

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Grain storage Silos: Maintain Grain Quality

Grain which is stored by the farms either for seed or for feeding of livestock is a very beneficial investment. As the season tends to end, the farmers or even the large industries of grain have to face one last big challenge which is the management of storage. As grains are stored for a relatively long period of time, storage of the same is considered as a very delicate process of grain production which also needs proper management. 

For the need of maximizing the life of Grain Storage and also for preserving the total yield, most of the farmers and industries today opt for silos which make it easier for them to store up all the yield. Silos are the modern-day high-capacity industrial or commercial structures which are extensively used for permanent storage of grain. Not only storage but the commercial silos also help by providing various functions of harvest management.

For instance, silos can also be used for grain collection and also as centers of distribution. Most importantly, silos help in maintaining the quality of the grain. Grains are very much prone to bacteria, insects and fungal growth. Silos help in maintaining the moisture levels and thus prevent the grain from getting wasted. The sealed form of a silo is regarded as the best choice when it comes to the protection of grain. It is also recommended to have at least one large sealed silo for controlling weevils in the stored grain. When it comes to sealed silos, nothing can be better than Nextech Solutions. They also function as Storage Silo Consultant. 

Silo allows fumigation of the stored grain so that it can eradicate all forms of insects and bacteria from the stored grain. For final export or distribution, it is very important to maintain the quality of the grain which becomes easier by the use of silos. Also, silos help in maintaining the temperature inside so that the grain can be kept fresh.

If you are confused about whom to choose as your storage silo project consultant, Nextech Solutions is right here for you. Not only silos but they also function as rice mill engineers and designers and also as Rice Mill Consultant. So, if you have any kind of requirement regarding grain storage or any kind of commercial Grain Milling Solution, feel free to contact Nextech Solutions for getting the best advices and services for your grain.

 

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Vertical and Horizontal Silo – Bulk Storage


Storage silos are containers used for storage of bulk stock. These bulk storage silo systems are used for both short-term storages as well as for long-term storage of food products. Grain Storage Silos are cylindrical in shape and are made up of high-quality galvanized steel. Silos used for short-term bulk grain storage have conical bottom whereas the ones used for long-term storage have a flat bottom to provide the cleanup screw for the discharge purposes. Farmers that store their harvested crops in silos experience improved food security, greater consistency in grain quality, and reduced waste that leads to enhanced agricultural income.  As India’s leading rice mill plant consultants – Nextech solutions, also offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation.

Vertical Silo

The vertical silos are either circular or orthogonal in shape. The customizable diverging funnel flow at the bottom of a vertical silo enables it to handle any type of load. Stainless steel, concrete, and carbon steel plates are the most common materials that are used in the fabrication of vertical silos. The material you choose depends on the weather in your area. The common features of vertical silos include:

  • Safety Valve for pressure control
  • Silo level blade indicator
  • Blowing plant with a nozzle
  • Service platform with ladder, back guard and safety guard

Storage silo capacity of vertical silo is around 50-70 tonnes. They have higher capacity when compared to horizontal silos.

Horizontal Silo

Horizontal Silos need more ground space and they come with a mechanic extraction system. For easy removal of the stored material, the mechanic extraction system is placed below the silo. Usually, horizontal silos are installed away from direct heat and sometimes in underground spaces. Few accessories that come with horizontal silos include:

  • Warm gear
  • Lumps breaker
  • Explosion panels
  • Silo weighing
  • Needle gates
  • Bag filters
  • Under/overpressure capacity

 

Conclusion

The best grain storage silo for you depends on the space you can afford to install the silo. Consider your short-term and long-term goals and external factors that may affect your storage needs before investing in a silo. Also, there is a lot of customized silo available depending on the requirements.  It’s advisable to talk to a Storage Silo Project Consultant so that your investment won’t go in vain. Having more than 10 years of experience, Nextech Grain Processing & Engineering Solutions Pvt. Ltd. can provide Grain Milling Solutions which will help you increase your business.

 

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