How to Make Profitable Rice Milling Business

Many countries still depend on India to meet their rice needs. Being one of the top exporters of rice in the world, India provides tremendous opportunities to make a profitable Rice Mill Business. Because, of course, you cannot consume paddy in its raw form. 

Also, it’s not only about export, but rice is also the staple food in India, which means there is a huge opportunity even if you build a small rice mill that just caters to the needs of your local area.

Things to keep in mind when starting out a rice milling business

Starting a business in India is not easy, you need to acquire necessary licenses and permits from state Government, you need to create a fixed source for buying raw products, and lastly, you need a great location. 

To start with the required licenses and permits.

  • Registration of the firm
  • Udyog Aadhaar MSME registration
  • Factory license
  • No pollution certificate
  • Rice-Milling industry Acts 1958
  • PFA and ESIC registration
  • IEC registration
  • FSSAI license
  • GST registration

For a complete rice mill plant setup, you will need a minimum of 1500 sq. ft. area, however, you need to make sure the location is just right. What I mean to say is that it should be somewhere near the place where rice is grown. This will help you in two ways: one that you are assured of getting the raw materials and other is that you can save a lot on transportation cost resulting in an increase in your profit. 

Ways to make it profitable

The cost of setting up a modern rice mill plant is quite high, however, with the right steps you can easily get a high return on investment. As mentioned above, the Best Way To Make a Profitable Rice Milling Business is by ensuring that you choose a great location. Other ways to make it profitable includes:

  • Modern machinery and infrastructure (as it requires less to no maintenance)
  • Machines with high operating capacity (capacity of the machine is directly proportional to how much profit you make)
  • A proper rice mill plant layout design (for better results in rice production)

Though there is a huge opportunity in the rice milling business, we have noticed that a lot of rice mills get closed as soon as they are opened. The reason for this is simple: mill owners don’t know much about the rice business, however, they are attracted because of the money in the industry. Therefore, it is better to talk to rice mill plant consultants before you start your own rice milling plant business.

Nextech Solutions is the leading rice milling services provider in Delhi. We will not only help you make your rice milling business sustainable, but we will also help you keep your business profitable for a longer period of time.

How to start Oil Manufacturing Process Business?

Nextech Solution is one of the leading grain processing and engineering center and it also welcomes the vegetable oil refinery system. If you are planning to start a profitable Edible Oil Manufacturing Process Business, our mustard seed oil mill consultants are here at your service. They will help you in figuring out the pros and cons of oil refinery plant. Nextech Solution has been in this field of agriculture for more than 15 years and has a team of professional and experienced Rice Mill Engineers And Designers. We will help you in knowing the process and work of oil seed extractor.

As we know that mustard is one of the main ingredients in the Indian kitchen and it has many other uses also. From health to nutrition there is a large demand for mustard oil. So if you are planning to start a business regarding the oil manufacturing process, it will be profitable for sure. Sesame seed is another important commodity that has a large demand all across the globe and it is exported from India to European countries. To meet the requirements of the people one needs a better-designed and technologically advanced plant. As the consumption of edible oil is increasing, both sesame oil manufacturing process and mustard oil manufacturing process are profitable and one of the best business option to invest in. The oil extracted from mustard and sesame can be used for various purposes, including hooking and production of plastic and soap. Even the waste products of these edible oil productions can be used to fuel the diesel engine.

Here are some steps to start Oil Manufacturing Process Business –

Get Information about the business    

To start a business one must have complete knowledge about oil mill industry. You can get all the essential information about the oil manufacturing process with the help of our Oil Mill Consultant. This will help you to know the terms of technology, capital, market and competition.

Build your business plan 

Before starting any business, having a business plan is as necessary as having the recipe before cooking. It helps in establishing and running the business effectively and successfully.

The strategy of raw materials

Raw materials are the main part of oil manufacturing process. You will need them to extract vegetable oil. There are two sources of raw materials, you can buy oil seeds directly from the suppliers or you can also grow them by your own at your farm. So according to your need you can select the source of raw materials.

Choose a place for oil refining plant

To make your business more profitable, you have to choose the location of your oil refinery plant very keenly. If you are planning for Mustard And Sesame Oil Production, you should choose the location nearby the mustard and sesame seed plantation. By doing so, it will reduce transportation costs.

 

Choose best oil mill machinery 

Choosing the best oil mill machinery is essential to get better results. Nextech Solution provides you the best oil mill machinery and Oil Filtration System made by our experienced and skilled engineers. 

 

Make Plan for package, advertise and distribution

 Storage tanks are used for collecting the oil and after storing it goes through the process by testing. The oil will go to the packaging stage and distribution if it will be found pure.

Running the oil mill plant is not a task of one person. You will also need a team for this work. So by giving advertises vacancies for employees using different media, you can choose the best staff to work with. 

 

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Systematic Layout Planning and Designing of Modern Rice Mill Plant

Out of the total population of India, rice is the main diet of 65% people. Since we cannot consume rice in its natural form, removing the husk and bran is very important. Rice Milling is a process by which we can remove the husk and bran layers and produce pure white rice. This is necessary if the rice mill is to be optimized and all processes reflect the principle of minimizing inputs and maximizing outputs.

 

Nextech solution is a grain processing and engineering center where we provide you the Systematic Layout Planning and Designing of modern rice mill plant. We have a team of skilled and experienced Rice Mill Engineers and Designers to help you in understanding the rice mill plant layout and design and for better results in rice production. If you are planning to set up a rice mill plant then this is the right platform for you. Here you will find Rice Mill Consultant to give you the best advice for this business and also tell you about the benefits of it. This is one of the most profitable businesses because more than half of India’s population is reliable in rice.

 

Many other ancient methods of removing the impurities from rice are also available here but modern rice mills are the best solution among them. Even Automatic Rice Mill Plants are also available in the market now which consume time and require less effort. Setting up a rice mill plant will require much rice mill machinery because the rice will have to go through many different processes. Having knowledge about all these rice mill machinery is very important for starting a Modern rice mill plant. So looking for the rice mill consultant is always a better option to gain more profit.

 

To ensure minimum running cost and long life, rice mill plant layout is optimized and based on modern technology. Facilities design comprises the layout design and the handling systems design after considering all equipment, machinery and support structure within the operational perimeter.

 

The Nextech Solution provides you a well-designed plant layout which will help in boosting the production of pure husk free rice. Customer satisfaction and high quality have always been pursued by Nextech solution. So if you are still in a dilemma about Rice Mill Layout Plant or machinery, you are always welcome to interact with our rice mill consultant and you can also visit our website to see the reviews of our customers toward our service. We have a long list of happy and satisfied customers all across the country and we are eagerly waiting to add you to this list.   

 

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Reasons Why Milling Industry is getting More Popular in the Past Decade

In the post- production of rice, milling plays a very important role. This process helps in removing the husk and the bran layer above the rice. To produce edible, pure and milled rice, milling is the most crucial step.

In the post- production of rice, milling plays a very important role. This process helps in removing the husk and the bran layer above the rice. To produce edible, pure and milled rice, milling is the most crucial step.

As it is one of the most consumed food product in India and we cannot consume it in its raw form so we need milling. Nowadays there are so many rice milling industries which uses modern milling process to give better results. Rice milling industry is getting more popular in the past decade because 65% of India’s population consumes rice and everyone wants better quality rice with ease.

Nextech solution is one of the best technical consultants for Grain Milling Solutions having a number of experienced rice mill engineers and designers which helps you out in understanding the whole criteria of rice mill industry. It is one of the best businesses to get more profit.

There are some factors which should be kept in mind before planning to set up a rice mill industry. According to our rice mill consultants, the location of the mill, rice mill machinery, size of the operating capacity and layout plan are the factors which are very important to get more from this business.

A rice mill plant uses many different types of rice mill machinery such as, destoner, paddy husker, paddy separator, thickness grader, abrasive whitening. All of them have their different task to perform and are very important in the milling process.

Nextech solution has more than 10 years of experience in this field and has experiences, professional and skill full engineers and designers to help you out in understanding the rice mill machine design.

The Rice Mill Engineers And Designers provides you a layout design of rice milling plant and are always ready to solve your problems regarding to this work even after the installation of your rice mill plant.

So if you are also looking for the installation of the rice mill plant then Nextech solution is the Best Rice Mill Consultants which help you to setup your business anywhere in the world.

 

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Different Types of Rice Milling Processes & Methods

The process of removing the husk and bran layers, and producing white rice kernel that is free of impurities is referred to as rice milling. Usually, the three methods of purifying the rice are a one-step process where husk and bran removal are done together, a two-step process where husk and bran are removed separately, and a multistage process in which rice undergoes a series of different rice milling processes & methods.

 

The two categories in which the rice milling is divided are Village Rice Mills and Commercial Mills. Rice mills which are used for milling paddy of farmers for home consumption are called as village rice mills whereas when the rice is sufficiently milled and all the husks and stones are removed to appeal to the customers, it is known as commercial rice milling. Another objective of commercial mills is to minimize grain breakage.

 

Multistage Rice milling Process

The paddy is boiled partially, in order to increase its nutritional value, and this process is called parboiling. It reduces breakage and even changes the texture of cooked rice.

 

Pre-cleaning method: In order to attain high milling recoveries, pre-cleaning of the rice is necessary. If not done properly, the fines in the rice can create dust and can reduce the airflow through the rice grain. De-stoning is done to remove undesired stones present in the rice using a gravity separator or a de-stoner. The process includes passing the rough rice through a series of sieves and a closed-circuit aspiration system.

De-Husking: The process of removing the husk from rice grains is referred to as de-husking. The process includes directing paddy into a pair of rubber rolls, rotating in opposite directions and at different speeds. A shear force is generated on the surface of the hull because of horizontal inward pressure that is applied on rubber rolls. Removing the husk from the brown rice or unhusked paddy is known as husk aspiration.

Paddy Separation: The surface of a rice grain is smooth, whereas the surface of paddy is rough. Paddy Separator uses this difference in texture to spate brown rice from paddy.

Whitening & Polishing: A humidified rice polisher is used to polish the surface of the rice. The factors which determine the extent of whiteness are the radial velocity of the stone wheels, the grid size of the stones, and the external pressure on the outlet chamber of the whitening machine. 

Weighing and bagging machines are then used to pack and weigh the rice accurately to be sold in the market.

 

Conclusion

With so many different rice milling processes & methods, it can be confusing if you don’t have prior knowledge of it. It’s always better to look for Rice Mill Consultants for advice so as to get better results even in the initial stage of the mill. Having more than 10 years of experience, Nextech Grain Processing & Engineering Solutions Pvt. Ltd. can provide a solution to all your queries related to the food grain industry.

 

 

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New Innovations And Techniques Of Paddy Processing

Modern technology needs to be inducted at a rapid pace to keep abreast of the changes worldwide. Maintaining high quality and output while maintaining consistency of rice is not an easy task.

Technological changes are overtaking every sector and are overwhelming today the rice milling sector too. Rice mill owners have understood the need for modernization and are actively pursuing total transformation. Hence they strive to remain ahead of the curve by upgrading the existing rice mill to a fully automated, state of the art plant. This ensures will the consistency of high quality but greater acceptance and marketability. This generates not only humongous appetite for the brand in the domestic markets but abroad too. The government today, too is encouraging the drive towards modern ‘Rice mills meeting global quality standards’. Modern trends like for husking- Rubber roller technology, the whitening process in 2 stages incorporating Paddy separators, emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers all are being rapidly inducted. Nextech Grain Processing & Engineering Solutions Pvt. Ltd., India’s leading consultants for Rice Milling Business offer consultancy and mentoring to imbibe the entire ecosystem of the Latest Rice Mill Technology. They handhold and facilitate the upgradation of existing Rice Mills smoothly by leveraging their vast expertise and experience gained in setting up plant across the world. The  Company comes in to help with extensive experience to transform the existing Rice mills through innovation and automation to customized needs.

Modern technology needs to be inducted at a rapid pace to keep abreast of the changes worldwide. Maintaining high quality and output while maintaining consistency of rice is not an easy task. Inducting modern automated Rice Mill Machinery (and semi-automatic) manufactured and supplied by Japan & Germany is imperative. Alongside technologies like the use of NUE (Nitrogen Use Efficient) to increase & double plant growth and yield; Turbo & extractive milling that only speed up the process, but ensure substantial economies need to be inducted. Skilled operators, excellent raw paddy quality,  timely maintenance are all acutely needed. However, as the technology changes an entire ecosystem needs to be put into place – including specialized marketing techniques, business development, skilled and experienced human resources to maintain requisite productivity as well as positive government policies and infrastructure.

NEXTECH ADVANTAGE  FACILITATES TRANSFORMATION TO ULTRA MODERN TECHNOLOGIES

The extensive experience enables Nextech to strategize an approach customized to the modernization needs. The company employs Employing the latest computer-aided design, engineering and analysis tools, each alternative is tested through reliable & efficient analysis and specifications. Designs and process flows are evolved specifically to the needs before their implementation.   Adoption of state of the art energy saving technologies is mentored to optimize the operating costs. Leveraging strengths in the process flow, process control know-how as well as designing & detailed engineering, Nextech evolves customized solutions amalgamating latest technologies, human resources and processes to facilitate 360-degree modernization. This ensures optimized yields, least losses, and maximum productivity & efficiency. Customized and detailed process designing ensures optimal plant, process and equipment uptime. Nextech ’s extensive experience from the total  Grain & Seed Industry enables us to transform existing Rice Mills to state of the art automated mills by leveraging innovation & automation by customizing it to specific needs. The transformation is facilitated at each step through hand holding and eased into within the time and budget constraints.

 

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Processing And Milling Of Parboiled Rice

Popularly known as the easy to cook rice, Parboiled rice actually connotes partially boiled rice that is the grain is simmered in the husk. Parboiled rice, thus apparently is a precooked form of rice, but on closer analysis is found to be erroneous.

Popularly known as the easy to cook rice, Parboiled rice actually connotes partially boiled rice that is the grain is simmered in the husk. Parboiled rice, thus apparently is a precooked form of rice, but on closer analysis is found to be erroneous. The final output appears like normal grain and is cooked and served like the original white or brown rice. Quite surprisingly, even with its unrefined appearance,  parboiled is gaining popularity as apart from it facilitating digestion and restoring bowel function, it contains better health benefits in terms of fiber, calcium, potassium and vitamin B-6 due to its special processing.

Parboiled rice also contains a high content of antioxidants, phytonutrients including anthocyanins that reduce inflammation and even prevents cancer. Even a  cup supplies 2- 3 percent of daily intake of calcium, potassium, iron, and manganese. While manganese reduces risks of blood pressure and heart attacks, zinc enhances the immune system. Parboiled rice is laden with nutrients like niacin, riboflavin and vitamin B6, necessary for metabolizing food into energy.

Nextech Solutions, India’s leading Rice Mill Consultants who have acted as Rice Mill Engineers & Designers in innumerable projects in India and across the world, can act as consultants or  Rice Mill Project Consultant for this product anywhere in the world.

Parboiling Process 

The three basic steps for parboiling comprise soaking, steaming and drying. As a collateral advantage, these enable rice to be more easily processed by hand, enhance its nutritional profile and alter texture. The triple process also imparts it the name of ‘soaking rice’.

The process begins with the drenching of the grain where the rice is transferred into the soaking tank at temperature at 20-30-degree C. The grain is then left for 36-48 hours as required.  After drenching, the rice is shifted to the steaming process where the grain is heated in order to make it harder. The procedure too varies in time-consuming as the manufacturer needs.

The decision is made according to the grain color to be ultimately attained. Generally, the rule is that higher the heating temperature, the lesser the processing time. Yet, it must be considered that steaming at high temperature increases the chances of grain getting darker in color.

Ultimately, the grains need to be dried. Again the process of withering the grain in huge quantity is not quite facile, especially in case the rice is parboiled. So, instead of a labor-intensive country like India, rice the grains can be left for sun-drying/baking by employing greater numbers of workers. Their main task is to actively turn and mix the rice in a timely manner.  Around 20-40% of moisture needs to be evaporated/ reduced initially while the remaining can be reduced at later stages of drying.

Nextech Solutions is India’s’ leading grain processing unit extending top-notch consultancy 360-degree concept to commissioning services. As the leading Rice Mill Plant Manufacturer in India, we provide  Rice Mill Machinery for  Rice Mill as well as total consultancy. Extensive experience and expertise garnered over years of operations globally enable us to offer total services in the field of parboiled rice replete with optimum efficiency, productivity in equipment and processes to enable maximum returns.  

 

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How to Make Profit in Mustard Seed Oil Mill? Get Consultation By Nextech Solutions.

Mustard has always been a part of Indian food and culture. Mustard seed and oil is consumed as edibles in all parts of the country and holds a place in every kitchen. From health to nutrition it has been serving to the fullest.

Mustard has always been a part of Indian food and culture. Mustard seed and oil is consumed as edibles in all parts of the country and holds a place in every kitchen. From health to nutrition it has been serving to the fullest.  To meet the demand and supply of the mustard seeds and oil, various Mustard Seed Oil Mill Consultants are getting placed with the Rice Mill Project Consultant in every Mustard Seed Oil Mills.

We the Nextech Solutions will help you with this up to growing business plan of Mustard seed oil mills. As we have been in this field of agriculture since 10 yrs, and have experienced and conquered a lot. We will help you in making profits with the help of our Mustard Seed Oil Mill Consultant accompanied by Storage Silo Project Consultant.

Storage Silo Consultant is required to design the Silo Storage as the mustard is a crop harvested once a year, and is to be stored ideally under observation for processing. The mustard after processing yields about 33% and with our expert Mustard Seed Oil Mill Consultant it can be turned to 35% and the residue are also processed as mustard cakes, that means every part of mustard is being processed and yielded to make a profit.

You can be more profitable by consulting our Mustard Seed Oil Mill Consultants. As they will acknowledge you with the business plans, the machinery at low cost and everything that will turn your mustard seed oil mill profitable.  Our Mustard Seed Oil Project Consultant will help you from the harvesting to the processing and Packaging, on low cost to make you profitable and a highly producing output plant.

Apart from being the Mustard Seed Oil plant provider, we are the leading rice mill plant consultant across the country and nearby countries. We majorly provide installation of Rice Mills and Mustard Seed Oil Plants.  We have a group of Mustard Seed Oil Consultant, Storage Silo Project Consultant, and Rice Mill Project Consultant etc with expertise in their fields to help you with the installation of the mill and to the production design and layout.

We at Nextech Solutions want to contribute to your success and make you more satisfied with the works. You are a valued Patron to us.

 

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Upgrade Your Existing Rice Mill Plant With The Nextech Solutions in India

Technology is ever changing but even more rapidly in the rice milling sector. While it’s convenient to upgrade piecemeal, it is ultimately self-defeating. This is because if you want to have greater returns, you need to be ahead of the curve.

Technology is ever changing but even more rapidly in the rice milling sector. While it’s convenient to upgrade piecemeal, it is ultimately self-defeating. This is because if you want to have greater returns, you need to be ahead of the curve. This means usually upgrading the existing rice mill to a spanking state of the art plant.

This will not only help maintain the high-quality output of rice consistently but lead to greater acceptance of your shipped consignments due to the fulfillment of international quality demands. In fact, today the government is driving the Rice mills to modernize to meet global quality standards. As the milieu changes, specialized marketing techniques, business development, encouraging government policies, and infrastructure are falling into place.

Some of the latest technologies that the new age Rice Mill owners are adopting include Employing Rubber roller technology for husking & Paddy separators in a 2 stage whitening process, replacing old equipment with emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers. For greater productivity, skilled operators, good quality raw paddy, regular maintenance of machines combine with Automated plants from Germany & Japan to produce high-quality rice.

In the fields, while the use of NUE (Nitrogen Use Efficient) technology increases plant growth and yield, turbo & extractive milling speeds up processing in the mills. Nextech Grain Processing & Engineering Solutions Pvt. Ltd., India’s leading Rice Mill Project Consultant & Rice Mill Plant Manufacturer India & of Rice Mill Machinery facilitates for the upgradation of existing Rice Mills due to the vast expertise and experience gained in setting up plant across the world.

Promoted by two professional industry veterans from the Indian Basmati Rice Industry. The Company possesses extensive experience in the Grain & Seed Industry to transform the existing Rice mills through innovation and automation for customized needs so that the transition is eased into within the time and budget constraints.

Adopt The Nextech Advantage For Upgrading Rice Mills

Our vast experience enables us to evolve a design and engineering approach particularly customized to your needs. Employing the latest computer-aided design, engineering and analysis tools, we test various alternatives to choose the most reliable & efficient way to accurate analysis and specifications. The endeavor is to evolve designs and process flows specific to the needs.

We facilitate the adoption of state-of-the-art energy-saving technologies to optimize the operating costs. We leverage our unique strengths in the process flow, process control knows how as well as designing & detailed engineering prowess to ensure better yields, lesser losses, and hence optimized efficiency.

Customized and detailed process designing helps in ensuring optimal plant uptime to enhance revenue for the owners & investors. Being aware of the ramifications as well as operational challenges and practicalities at the micro level, we provide optimal solutions from the designing stage itself.

As each of our principal experts has been together and at the site for more than 15 years, the collective endeavor and commitment to constant growth and improvement ensure value-added solutions very cost-effectively.

 

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Get Your Rice Processing Plant Designed and Installed by Rice Mill Consultants in Bangladesh.

In Bangladesh, 75% of the total area is cropped and out of which, 80% of the irrigation is Rice. This shows how rice is vital for their livelihood. It is currently the world’s sixth-largest producer.

In Bangladesh, 75% of the total area is cropped and out of which, 80% of the irrigation is Rice. This shows how rice is vital for their livelihood. It is currently the world’s sixth-largest producer. The geography of Bangladesh is dominated by the floodplains of the Ganges, Brahmaputra, and Meghna rivers.

“Global rice utilization was forecast to expand by 1.5 percent in 2016/17 to 502.9 million tonnes. Growing food intake would account for much of this growth, rising 5.2 million tonnes over the year to 403.9 million tonnes”, this was the report of the Food and Agriculture Organization of the United Nations.

After rice is being separated, paddy in its raw form cannot be consumed by human beings. Therefore, it needs to be adequately processed for obtaining rice. If you are living in an area of high production of paddy, you can establish a Rice Mill Plant of your own. Setting up a Rice Processing plant appears to be a boon there.

Rice Mills & Rice Processing is mostly controlled by the government through an indirect way: a license is required for setting up a Rice Mill, which sets out extensive terms and conditions. We provide you Rice Mill Consultant in Bangladesh which will help you in establishing as they also act as Rice Mill Engineers & Designers.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd. is the best Rice mill consultants with 10 years of experience and counting. However, the complex terms and conditions set for obtaining a license are thwarting, for which Rice Mill Project Consultant is advisable.

Moreover, as the rice husk can be used to create poultry feed and sheep feed and even edible oils, turns out to be more profitable from early.
We can imagine the huge yield, productivity, as well as the market efficiency of the rice mills which are located at various production locations. The credit of such an immense degree of production should definitely go to the rice mill consultants who are being hired in greater numbers by many mill merchants to have a better working and output.

If you are willing to have your own Rice Processing Plant in Bangladesh, we at Nextech Solutions. It’s an Indian-based rice mil consultant with years of experience in the rice milling industry can help you with the establishment.

 

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