Why Do You Need A Rice Mill Plant Consultant

Are you looking for one of the Rice Mill Plant Manufacturer India has to offer? If there is any doubt in your mind about the use of a professional Rice Mill Consultant, this article will help you understand the benefits of hiring a rice mill

Are you looking for one of the Rice Mill Plant Manufacturer India has to offer? If there is any doubt in your mind about the use of a professional Rice Mill Consultant, this article will help you understand the benefits of hiring a rice mill professional expert, for designing your plant. Keep reading to know more.

A Rice mill plant consultant is a professional who analysis the structure of your land. After rigorous study, he implements his knowledge and experience to provide the best and most feasible solutions for your company. Now consider this scenario. If you directly approach a designer or engineer for finding out the best structure for your units, with their experience, they will inform you about the best choices, but the solution will not be suited to your land. By choosing a professional Rice Mill Plant Consultant, you will be benefited from the information about the best industry practices and the custom solutions for your rice mill.

A Rice Mill Project Consultant specializes in the practical aspects of designing a rice plant. They are not just some general industry experts because they have extensive knowledge about rice mill projects. From the extensive coverage of overall points that increase the efficiency of your mill, they also provide useful information about Rice Cleaning, Milling, Quick Cook / Pre-Cooked Rice, Parboiling and Drying, Modernization, Contract Running, Automation, and grading.

Nextech Grain Processing has been in the industry for about 10 years now. They are renowned for their versatile and unique solutions in the industry. All thanks to their professional and experienced staff, they have become one of the leading rice mill plants in the country. By signing up with them, you will access to trained manpower along with the latest knowledge about the industry. Not only that, the professional Storage Silos Project Consultant at their company, provide unbelievably profitable solutions for your company. With their advice, you can build efficient units that guarantee your profits in the long run.

Contact Nextech Grains through the details mentioned on the footnotes of the website. Book an appointment and get the best solution for your rice plant now.

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Rice Mill Engineers & Designers

Rice Mill Engineers and Designers are specially trained for managing the designing and production of Rice Mills. From the type of machinery to the blueprint of the storage system, you can ask them to create a master plan

Rice Mill Engineers and Designers are specially trained for managing the designing and production of Rice Mills. From the type of machinery to the blueprint of the storage system, you can ask them to create a master plan for your entire plant. With proper attention to detail and experience of creating multiple units, they will go at any extremes to design the most profitable structure for your mill, in the long run.

If you choose them to work on your entire mill, they will begin by creating the Rice Milling Plant Layout Design. It requires extensive research to create a plan that works according to the area of land that you’ve purchased. A rice mill engineer analyses the structure of the land and decides the placement of important types of machinery, while the designer creates the most optimum design for your plant. He creates a design that provides more profits in the long run without wasting your money and investment. For developing a system that provides more return on investment i.e. more profit for less investment, you should hire the best Storage Silo Consultant which is generally a rice mill engineer or designer.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd.brings the best of the experienced rice mill engineers and designers who are known throughout the industry for their unsurpassed quality of service. They work on the by and large to create the Rice Mill Plant Design that provides a comprehensive idea about the placement and structure of your mill. With their professional expertise, they get into the nitty-gritty of the structure and work on the primary elements like the Rice Mill Machine design. Through their 10 years of experience in the processing industry, the professionals at Nextech will be your best wager for your mill.

Summarizing, we can understand the following benefits of hiring a professional team for engineering and designing your Rice Mill:

Expert guidance.
Consultation sessions which determine the best custom option for your rice plant.
Professional guidance for the placement and structure of your plant.
Specific advice for the designing and maintenance of storage units.

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The Benefit of Grain Silos

In the modern-day, a large number of storage facilities have been used by the grain companies for varied purposes. Spiral steel silos, reinforced concrete silos, brick warehouses, and many other models have been used lately.

In the modern-day, a large number of grain storage facilities have been used by grain companies for varied purposes. Spiral steel silos, reinforced concrete silos, brick warehouses, and many other models have been used lately. Large and medium-sized factories have been using spiral steel silos as well as reinforced concrete silos while the small-scale factories use brick warehouses.

When you are looking for the best silos suitable for your factory, contacting the Rice Mill Consultant would be the better choice. Steel silos have been first introduced in America and Europe. These are mainly considered as the finest storage originated at an early age.

Why Use Grain Silos?

Grain Silos are primarily the most important structure for storing the bulk amount of grains. Apart from the grain, the silos have been widely used for the bulk storage of the cement, coal, carbon black, food products, sawdust, woodchips, and many others. Three types of silos have been used widespread such as

Tower Silos
Bunker Silos
Bag Silo

when choosing silos, the factory is required to make a lot of decisions for storing the grain in more effective. Contacting the Storage Silo Project Consultant would be a better choice for easily saving your time on choosing the best one. Some of the common factors to be considered as Climate, specific commercial situation resources, timeframe, and many others. All these are most important when you are investing in the silos.

less investment
short construction time
small floor space

Less Ground Space

Silos are quite taller when compared to the other grain storage options. Mainly, the silos would hold more amount of grain in the small area.

More Control

When you have the grain centralized in a single spot, then it would be easier for controlling the whole product more effectively. It is also more helpful for keeping your grain in the preferred temperature. In fact, it would be completely free from pests and insects.

Loading The Grains

collecting as well as transporting grains from the silos could be a much cheaper option. It is also considered an efficient aspect compared to that of the alternatives. Storage Silo Consultant helps in creating unique design for carrying a relatively cheap grain vacuum.

Longevity

Silos could be made airtight and well maintained so that the grains could last for several decades. It is suitable for the grain to be stored for a long time.

Ventilation Technology

Normally, the Vertical steel silo uses ventilation technology with horizontal pipe ventilation, multi-function pipe ventilation as well as radial ventilation.

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Rice Mill Consultants Can Help You Putting Up A Modern Plant

Rice is the vital cereal food crop in the world, and it occupies about one-fourth gross cropped in India. Rice is the primary food crop in the country, which is mainly cultivated during humid and hot climatic conditions. In most parts of the country, the Kharif crop is grown in rain-fed areas where it receives the heavy annual rainfall. Rice and edible starchy cereal grain have been largely produced in the world, which is about one-half of the world population, especially in the East and Southeast Asia, which is also dependent on the rice as the staple food. Based on a recent report, about 95% of the rice crop across the world cultivated is eaten by humans. Rice provides food for 65% population in the country. Rice Mill Consultants Help You Putting Up A Modern Plant.

Latest Rice Mill Technology:

With the introduction of the Latest rice mill technology, a wide number of options have been increased for the cultivation of the crops. Putting up the Rice mill plant is much more useful in the modern day for gaining good returns. Consulting the professional Rice Mill Consultant for getting the standard Rice Mill Machine Design would be an efficient choice. Now, it is much easier to introduce the modern plant with state-of-the-art technology as well as machinery. A wide number of the processes have been involved in the Rice Mill Plant Manufacturer India. In fact, the rice mills have been operated in the automatic procedures that also includes the

Paddy’s Cleaning
Hulling
Whitening
Polishing
Sorting
Grading
packaging

With the introduction of automated technology, saving more time with the production of the large quantity of rice is a prominent choice. Consulting the professionals for the Rice Milling Plant Layout Design would be a much more unique way. Complete machinery set up is formed for the cleaning process of paddy, cleared of stones, immature paddy for making it clear and clean. The quality of rice produced will be in the highest quality with the use of this latest Rice Mill Plant Design.

Latest Rice Processing Units:

New and classic designed Rice Mill Setup has been introduced, which is a much more efficient choice for performing several tasks. It mainly involved with several stages that also includes the cleaning of rice such as

Pre-Cleaning
De-Stoning
De-Husking
Separating Paddy
Whitening The Rice

Most of the consumers also demand the first-class rice, so this process is helpful for processing of the whole machinery from the cleaning of the paddy till the packages.

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Bulk Grain Storage And Grain Handling

Bulk grain storage needs much other proper care and attention apart from the storage area, which includes the protection from insects, rodents, efficient management, prevention from moisture, and activities like loading unloading. The moisture level of the place should not exceed more than 14% and should also get protected from heavy rains and the surrounding air. If it fails, it can lead to the rise of molds and declining in rice quality.

So storage plays a keep role in maintaining the hygiene by keeping it into a clean area and removing the dust. One should also place rats traps and cat deeter to control them with continuous inspection and application of pest control. In most parts of Asia, rice is stored in woven jute bags of 40-80 kg depending upon the storage size, which is commonly known as a stack. They are kept under the shed with a distance of 1 m from each. Let us know more about Bulk Grain Storage in this article.

Types of storage

Vacuum Storage in Plastic Bags.

Nowadays, many countries practice storing stored mills rice in bags that are infused with chemical residues such as phosphine, insecticides, and carbon dioxide. The vacuum storage bags are a type of shrink wrap which consumes oxygen leading to the death of insects. Bulk systems handle the pest control more efficiently with the help of heat generation released from the vapour. This happens during the day time when the roof gets heated, and humidity decreases. The addition of fan also helps in evacuating the air.

Passive Aeration

In this procedure, passive aerationmetal pipes are installed vertically in a silo by storage silo project consultant. This results in no heating effect in the sidewalls and also neutralizes the air movement. These silo has 20-2 (ooo) ton capacity, and allows secure sealing for fumigation, ultimately resulting in less wastage and solving the problems of hot spots.

Refrigerated bulk storage

In some parts of Europe, the paddy is stored in refrigerators, which restricts the cold grain from absorbing humidity and condense the moisture. Some Storage Silo Consultants also practice refrigerating cold air into silos.

Nextech Agri Solutions can help you with bulk storage and keep them safe for longer. This way, you will be able to save a lot on grain wastage and boost your revenue. Let us know your requirements and what possible storage you have, and we will then create a tailored plan for you.

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How to Make Profits in Rice Milling Business

Making a profit in the rice milling business is no hard to achieve if followed by proper steps. In countries like India, Rice milling remains a primary occupation for most of the population. Rice is listed amongst the top staple food, which comes in varieties and is exported widely in different nations. India has seen some rapid industrial growth in Rice Mill Business due to the introduction of new technologies and equipment. Rice milling consultants have remained one of the oldest and most practiced professions in India due to its high demand, so let us know some more steps to convert it into a profit-making business.

Land Requirement

To start with a Rice Mill Business, you need to be clear in mind about the processing capacity of your business unit, which will ultimately decide the acres of land required to perform this action. You need to choose the property wisely by considering the elevation of the property and excluding the low lying areas which are unsuitable for the process. Make sure you select the land which is well connected with the road to access the proper drainage system.

Layout and Constructions

Another essential factor to take your rice mill business to another level is the layout. The rice milling plant layout design should accurately take place to offer smoothness while carrying out the rest of the work with optimal space utilization. You also need to build up storage for raw paddy, godowns for processed rice and sheds to install rice processing unit, cleaning the unit, along with a parboiling area.

Important Resources

You need to make the right arrangements for the availability of power and electricity to run the mills without any interruption. There should be generators for backup and the required water supply for the parboiling process. You can choose your machinery depending upon the size and investment of your rice plant. This will entirely depend upon the requirements of speed, capacity, and power of the machinery. The machines can execute their performance in one, two, or multiple steps, including procedures like pre-cleaning, husk removal, and polishing.

Lastly, for security purposes, it will be adequate to avail insurance of the assets and machinery and make sure you make the right choice of machinery models while comparing amongst their cost and performance.

Nextech Agri Solutions is the leading Rice Mill Consultant in India. If you want further to increase your profits in the rice mill business, our expert consultants can help you achieve your revenue goal in no time. What are you waiting for? Contact us now!

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Paddy and Rice Mill Machinery

Rice in the raw form isn’t consumable for human beings. It must be processed and refined in a number of ways. In order to do so, you will need to purchase various types of rice mill machinery for different processes.

The modern machines are designed to provide higher yield and profitability for the rice millers. Besides, these paddy and Rice Mill Machinery minimize the in-process wastage, improve the quality of the output, and maintain the hygienic standards of food processing.

Here is the various rice mill machinery that can help you complete your rice mill setup:

Paddy Cleaner/ Pre-Cleaner:

This machine is effective in separating both the large coarse material, such as iron particles, immature grain, and fine materials, such as grit before rice processing starts. It will significantly improve output quality and minimize grain damage. There are different types of pre-cleaner available as per their capacity. Choose the one that fits your daily or hourly requirements.

Destoner:

The Destoner machine is used to separate stones and other heavy impurities from grains by observing the differences in their density. A Destoner can effectively remove the impurities faster than humans can, thereby increasing your overall productivity.

Classifier:

A classifier can be used to separate different sizes of a product. This will help you remove the irregular size of grain from the bunch, thereby improving the overall quality of the yield.

Flow Balancer/Measurer:

A flow balancer is used to discharge the required and controlled amount of various throughputs of products automatically. This will help you measure the flow rate regularly.

Rotary Sifter:

The rotary sifter is designed to improve the Rice Milling technique. It can sift milled rice efficiently and accurately into two-seven grades. This means all the large impurities, head rice, large broken, medium broken, small broken, and bran will be removed in this process.

Thickness Grader:

Thickness grader can effectively remove the broken and immature grain from polished rice. This can help you maintain consistency in the output.

Rice Whitener:

The rice whitener uses advanced technology to whiten the brown rice. It uses the vertical abrasive grinding wheel to whiten the rice without influencing the original shape of the rice kernel.

Rice Polisher:

The rice polisher significantly enhances the quality of the finished product by cleaning the surface of the rice. This makes the rice ready to be sold in the market.

Colour Sorter:

Last but not least, the colour sorter can help you eliminate foreign materials, off-colour, and other bad products that are mixed with rice. It uses lighting and high-resolution cameras to identify the defective product and then rejects it using the small air nozzles at high velocities.

Nextech Agri Solutions is the leading provider of rice mill consultants who can help you run and manage your rice mill effectively. Besides, we also offer rice mill engineers and designers to assist you with the Rice Mill Setup.

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Pre-cleaning and Modern Cleaning Process of Grains

Cleaning has always been an integral part of rice milling. It helps you remove unwanted materials from the paddy, such as husks, chaff, soil, and stones. Besides, it increases the overall quality of processed rice as well as the storability of rice. Earlier the traditional methods were used, such as drying in the open, tossing and winnowing which were ineffective in cleaning the grain. This resulted in the development of new methods for cleaning and pre-cleaning.

Pre-Cleaning

When paddy comes into the mill from farmers, it contains lots of foreign materials, such as weed seeds, soil, rubbish, and other non-grain materials.

Pre-cleaning helps remove these materials to improve the efficiency of huller and milling recovery. No removal of these can result in damage to the machinery by blocking the bin outlets. The grains are passed via a sieve drum and are rotated in a sieve cylinder. The brush attached in the sieve cylinder keeps cleaning it. The product flows over the magnet installed in it which functions as a speed breaker to remove dust and impurities. The grain is separated according to their sizes with the help of separators. The aspiration channel emits the soil with the help of the connection pipe. The pre-cleaner consists of circular, drum pre-cleaner and clobber.

Modern Cleaning

Modern cleaning includes a colour sorting process to separate white and contaminated black grains which were earlier used by a durum processor. With the technological advancement and fitting of high-resolution cameras, the grains can be quickly inspected in a broader spectrum to subtle the impurities. Nowadays, UV rays sorting technologies are being used to check foreign materials as they offer better light density. These machines have the potential to provide more output than traditional cleaning methods, thereby improving the overall output quantity. The next step is insecticide treatments and cleaning of premises to destroy the insects before they damage the food.

If you’re looking to improve the quality and quantity of the yield, cleaning and pre-cleaning are a must. If you’re still not sure about the modern cleaning and pre-cleaning processes, it is recommended to hire rice mill consultants to advise you until you’re confident about it.

Nextech Agri Solutions are one of the leading Rice Mill Consultants in India who can help you with everything in rice mill plant design. From rice mill plant design to modern cleaning and pre-cleaning processing of grain, they can help you run the Rice Mill Business effectively.

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Grain storage Silos: Maintain Grain Quality

Grain which is stored by the farms either for seed or for feeding of livestock is a very beneficial investment. As the season tends to end, the farmers or even the large industries of grain have to face one last big challenge which is the management of storage. As grains are stored for a relatively long period of time, storage of the same is considered as a very delicate process of grain production which also needs proper management.

For the need of maximizing the life of Grain Storage and also for preserving the total yield, most of the farmers and industries today opt for silos which make it easier for them to store up all the yield. Silos are the modern-day high-capacity industrial or commercial structures which are extensively used for permanent storage of grain. Not only storage but the commercial silos also help by providing various functions of harvest management.

For instance, silos can also be used for grain collection and also as centers of distribution. Most importantly, silos help in maintaining the quality of the grain. Grains are very much prone to bacteria, insects and fungal growth. Silos help in maintaining the moisture levels and thus prevent the grain from getting wasted. The sealed form of a silo is regarded as the best choice when it comes to the protection of grain. It is also recommended to have at least one large sealed silo for controlling weevils in the stored grain. When it comes to sealed silos, nothing can be better than Nextech Solutions. They also function as Storage Silo Consultant.

Silo allows fumigation of the stored grain so that it can eradicate all forms of insects and bacteria from the stored grain. For final export or distribution, it is very important to maintain the quality of the grain which becomes easier by the use of silos. Also, silos help in maintaining the temperature inside so that the grain can be kept fresh.

If you are confused about whom to choose as your storage silo project consultant, Nextech Solutions is right here for you. Not only silos but they also function as rice mill engineers and designers and also as Rice Mill Consultant. So, if you have any kind of requirement regarding grain storage or any kind of commercial Grain Milling Solution, feel free to contact Nextech Solutions for getting the best advices and services for your grain.

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Mill Maintenance – Grain Milling Solutions

Repairing, technical services and maintenance of the rice mills are essential as they can affect the lifetime of the milling machines and makes them work accurately for a long time. If good and regular maintenance are carried out, machines can’t be able to work for a long time.

As per the recommendation of Rice Mill Consultant, Maintenance of Rice Mill Plant Design at a decided time will monitor the active machines and pieces of equipment designed by Rice Mill Engineers & Designers to detect the possible breakdowns. Therefore, it avoids downtimes for equipment and machines because of unexpected maintenance plus loss of production and needless replacement of parts.

As an outcome, downtime and maintenance stemming from breakdowns decrease more than 25% to 30%. It facilitates eradicates slight flaws before leasing them to develop into more grave troubles.

Grain Milling Solutions

Important and crucial maintenance of the mills can be easily attained with the help of three variant methods such as Predictive Maintenance, Unscheduled Maintenance, Preventive maintenance. Mill consultants and inspectors can arrange and choose maintenance systems as per specific requirements and local situations by making use of these methods.

Predictive Maintenance

This method is a new approach towards new technological developments in the rice mills. The concept of predictive maintenance is first introduced by R. kubilay Kose i 1988 in turkey at national machine design and manufacturing congress of a middle east technical university. He selected to use the term “kestirimci Bakim” for a method of predictive maintenance.

This technique of mill maintenance allows monitoring of equipment and machines to detect possible breakdowns. As an outcome, an unscheduled shutdown of equipment and machines, unnecessary part replacement and loss of production are reduced.

Advantages of Predictive Maintenance

Breakdown decrease by 35-34%.
Expected productive and a lifetime of equipment augmented.
Machines that are in working and good conditions are not stopped unnecessarily which ultimately saves time.
Enables corrective maintenance for critical components.
Production loss decreases considerably. Production levels go up by 20-25%.
Prevent minor flaws to become a source of bigger problems in time.
It is 8-12% more profitable than preventive maintenance.
More saving of energy.
Maintenance cost decreases significantly.
Maintenance time and downtime for machine breakdowns decrease 25-30%. Work-load and labour costs decrease.

Unscheduled Maintenance

It is also known as “emergency maintenance, repair maintenance and breakdown maintenance. Repair and maintenance are carried out when the pieces of equipment and machines don’t work properly or stopped working. As an outcome, loss of production at the time of repair is much high. Defects occur in machines and pieces of equipment also affect the other machines and pieces of equipment. While performing unscheduled maintenance, the equipment and mills are revisited to base or original situation and efficiency by reinstating materials and parts only after the collapse.

Because of its disadvantages, repair maintenance is not performing by any mill until needed the most. Otherwise, scheduled maintenance techniques are essentially performed.

Scheduled maintenance

The goal of preventive and planned maintenance is to decrease the need for emergency maintenance. It is carried out by following given methods:

Predictive maintenance

The method of predictive maintenance is carried out of three main steps such as measurement, analysis and repair.

Periodical maintenance

The goal of this technique is to prevent components of machines or equipment from failure and to improve their strength before any collapse.

The period of maintenance for equipment and machines at mills can be classified as:

Daily
Weekly
Long term.

The period of maintenance for equipment and machines are already planned as per the specification provided by the companies that install them.

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