STORAGE SILO – Store Grain To Reduce Post-Harvest Losses And Protect Its Quality

Nextech solutions, India’s leading rice mill plant manufacturer offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation.

Storage Silos are an improvement all other benchmarks in grain storage and allow one of the most efficient methods for storing grains in bulk quantities. Not only do Silos allow storage in massive quantities but, as they possess such a tiny footprint in space, they act as a competitive advantage by lowering the total costs. This cuts the price of real estate and space that has risen steeply making milling and other grain activities nearly uneconomical with the traditional ways. A vertical method of storing grains, as compared to the traditional horizontal way, seems to make more economic sense. Whilst the silos save on space, but more importantly, they act as a competitive advantage by preventing a spillage, obviating the use of gunny bags and preventing unnecessary worry about the weather factor.

As India’s leading 360-degree Rice Mill Consultant & Storage Silo Consultant, a concept to commissioning agent as well as a manufacturer, Nextech solutions, offer solutions for each stage of rice milling process providing solutions that range from processing to storage- including silo storage. As one of the top-notch Rice Mill Engineers & Designers, not only do we offer Rice Milling Plant Layout Design but also customized silos for effective storage of food. This ensures that millers, investors and farmers can store and protect their grain from being spoiled by rain and pest infestation and hence works out to be the most cost-effective solution in the long run.

Storage Silos for grains operate by creating a pressurized area within a cylindrical container- with a closed top and a sealed bottom – these prevent any external agent including whether to intrude. The bases are usually sealed or dug into an organic matter-like soil mixture while the closed top is generally metallic or non-metal. Wheat, rice, and pulses can be stored inside these silos which provide excellent protection in the narrow space for long periods. Storage silos are used and recommended by various rice mill and flour mills. As your Rice Mill Engineers & Designers, Nextech also ensures that Grain output can also be stored in steel silos from the time of being harvested to up till a year.

Nextech solutions, India’s leading Rice Mill Plant manufacturer offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation. Farmers that store their harvested crops in silos experience improved food security, greater consistency in grain quality, and reduced waste that leads to enhanced agricultural income.

Customized-Silos that range from processing to storage enable farmers to store grains are often considered an expensive form of food storage but for numerous small farmers, it has proven to be very efficacious and feasible only for storing large quantities of food, metal silos have also proved useful for storing grains. In India, we offer both individual and group silos supported by platforms, ladders, and doors customized to customer needs. The size, shape, wall thickness, flow direction are all customized according to the type and quantity of food that the silo is supposed to store.

Silo for Food and Grain Storage Manufacturers in India even provides customized metal silos. The first thing which you should take into account when planning to get a silo customized is that the type and quantity of a crop that it is going to hold.

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Modern Rice Milling Process

The Rice Milling process has changed drastically over the years. The modern rice milling process combines several operations to generate a higher yield and produce a better quality of white rice from paddy or rough rice. If you’re new to rice milling, it’s crucial to contact rice mill consultants for better productivity.

What is the Milling Process?

Rice Milling is the process of removing the husk and bran layers from the paddy and producing a white rice kernel that is free of impurities.

Most milled rice is composed of around 20% husk, 8 – 12% bran depending on the milling degree, and 69% starchy endosperm.

Modern Rice Milling Process

There are five major components of the modern rice milling process. Let’s have a look at each of them in-depth.

1.Cleaning

The primary aim of the cleaning process is to remove foreign particles from paddies such as stones, immature grains, and other impurities. Cleaning is done before the processing of grains. Cleaning does not help in removing the dust from the raw particle. Instead, it helps in attaining high milling recoveries.

Here are a few ways by which cleaning before husking and whitening are beneficial:

Make the rice mill look neat and hygienic.
Save the wastage of paddy along with stones.
Reduce grain breakdowns.
Increase the milling capacity.
The cleaning process involves sending paddy through three machines: pre-cleaner, classifier, and de-stoner.

2.Dehusking or dehulling

In dehusking or dehulling, the chaff (the outer husks) is removed from the rice grains. The conventional hulling machines have a low shelling degree (of about 60-70%). These machines increase the breakage of rice and are not as effective in separating paddy from brown rice. Therefore, it is crucial to install pneumatic rubber shellers, tray separators, and husk separators in the dehusking section of your mill. This will help you:

Increase the milling capacity by 5%.
Reduce the breakage of rice.
Minimize the expenses on consumables and downtimes.
Eliminate admixtures such as oversized rice kernels and immature grains.

3.Whitening or polishing

The whitening or polishing process helps in removing the bran from rice. Thereby making the rice consumable and suitable for market requirements. Installing vertical whiteners and silky polishers in your Modern Rice Mill will help you:

Enhance whiteness.
Increase head rice yield by reducing breakage.
Enhance the appearance of rice kernels.

4.Grading

Grading helps mill owners achieve a better yield of head rice and retain broken rice for further processing. Installing thickness graders, rotary sifter, and length grader will help you:

Effectively separate broken paddy from head rice.
Limit the percentage of broken rice in head rice effectively.
Increase productivity and reduce grain separating time.

5.Colour Sorting

Colour sorting is the process of removing unrefined grains based on the colour of the rice. Modern colour sorting machines are equipped with features like auto sorting control systems, image capturing systems that are capable of storing up to 200 profiles, and a quality ejector system that monitors the quality of the output.

If you’re looking to improve the quality or quantity of milled rice, then implementing the modern rice milling process can be your best bet.

We at Nextech Solutions have the Best Rice Mill Engineers And Designers who can help you with grain milling solutions and adapt the modern rice milling process. From rice mill plant design to rice mill setup, we can help you with everything you need.

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Methods of Grains Storage

Grain storage is the most complex task for rice mill owners yet it is the most important thing. In fact, it is the most difficult thing in the grain industry. You may need to store it the entire month or an entire season

Grain storage is the most complex task for rice mill owners yet it is the most important thing. In fact, it is the most difficult thing in the grain industry. You may need to store it the entire month or an entire season, so you don’t fall short of grains during heavy demand.

When done wrong, it can damage your entire stock, resulting in a hefty loss. Therefore, it is important that you talk with Rice Mill Consultants to know about various storage solutions.

Things to keep in mind while storing grains

The best way to make sure that your grain is safe is by ensuring that you have the right storage facilities.

Make sure you store the grain under the roof so weather won’t have an impact on it
Have a steeled silo equipped with air circulation fans
Dry the grain to the right moisture content

Why Silos are important for storing grains?

Many rice mill engineers and designers suggest using silos for storing grains. There are various reasons for using silos to store grains.

Requires less ground space
Allows you to keep the optimum storage conditions for the grain
Helps in keeping insects and birds away
Automates the grain transport, reducing loading and unloading costs

However, you need to decide if you will be using a steel silo or a concrete silo for storing grains. If you are not sure which one to choose, you can talk with the storage silo consultant to understand which one is best to fit for you.

Additionally, you need to figure out the ideal temperature and maintain the optimum balance between humidity and moisture. Just like a Storage Silo Consultant, you can hire a rice mill project consultant who can help you with figuring out everything you need to store grains for a longer period of time.

Plan your storage options before you purchase it from farmers. Additionally, make sure that these options can help you store it for the long term.

Nextech Solutions is the leading rice mill consultant in India. They can help you store grains for a long period of time safely so you can reach your milling goals effectively and increase your profit.

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Multi-Commodity Processing Solutions

multi-commodity processing solutions are the finest solutions for cleaning, grading, and sorting and facilitate the processing of bulk commodities like wheat, pulses, soya-bean, low-value spices.

A Multi-Commodity Processing Unit has the capacity to handle multiple commodities. These are usually of the same/similar shape and size so that the machines can accept and process the inputs. These are employed generally to add value to the commodities that are in semi-finished/finished state and come from small millers. Traders often install these units and semi-finished cereals and value add on these machines by finishing the cereals thus procured in their own units. This increases the value of commodities by value-adding and can be branded in the way desired.

A marketing plan support can thus be used to market these fledgling brands. Multi Commodity Processing solutions are generally employed for cleaning, grading, and sorting multiple commodities procured from the farmers/ rural markets before being handed on to processors. Bulk commodities like wheat, pulses, soya-bean, low-value spices (jeera, methi, mustard, etc.) are mostly processed in these and add enormous value to these. With few modifications, the Multi Commodity Processing solutions can also be designed for the differently shaped commodities and prove to be a proven adaptation.

Nextech Agrisolutions, a 10-year-old organization, promoted by two professionals has endeavored to always envisage customer satisfaction as the goal, and develop partnerships and provide services to fulfill client’s expectations. Our endeavor has always been to offer our patrons, the maximum benefits by providing logical, technological & commercially optimized solutions which must suit their exact requirements. Nextech is a leading Rice Mill Plant Manufacturer in India and also has expertise in food processing plant design and layout.

The Company’s multi-commodity processing solutions are the finest solutions for cleaning, grading, and sorting and facilitates the processing of bulk commodities like wheat, pulses, soya-bean, low-value spices. Our proven experience and expertise in extending fail-safe customized solutions optimize every process aimed at total solutions and is expertly capable of handling multiple kinds of grains grain. All equipment is attuned to the specific needs and integrates into a customized solution. This is backed by the quick delivery and efficacious service support.

A few examples of the equipment are :

Pre Cleaner

It is designed to cater to comprehensive use and facilitates the fulfillment of all pre-cleaning requirements for every kind of compatible grain in the processing industry. These eliminate foreign particles including stones, immature grains, and other impurities before the grains are sent for processing.

De-Stoner

Similarly, this removes stones and other foreign particles by basing it on its densities. This machine performs based on the density by segregating the granular particles approximately of the same size but, of different weight.

Gravity Separator

Gravity Separators separate on the basis of a combination of air, vibration & separation and employ density difference to segregate.

With comprehensive experience in every field of Rice and grain consultancy and as the leading Rice Mill Consultant, Storage Silo Consultant, with numerous projects in India and abroad. we possess extensive expertise in detailed engineering processes and control know-how. The Company also imparts a competitive advantage in terms of overcoming operational challenges in running and managing large-capacity rice mills. We facilitate employing of only the right personnel with expertise and experience who can work to optimize resources available – within both financial constraints and available time-wise. Consequently, we are better positioned to evolve more effective 360-degree solutions.

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How Can I Start My Own Pulse Mill Plant

Do you wish to start a new pulse mill plant? Are you penetrating for the finest dealings? You are at the exact objective. Starting a new pulse mill plant is a daunting process. Of course, it includes a lot of things to keep in mind. With a detailed result, the pulse mill plant must relevant to the profits and it must be spacious enough to start. In India, starting your pulse mill might be a big thing as it requires lots of things to carry out. You should ensure safety and spacious thing at first when starting up a new mill plant.

Make checklist

At first, you should check what things we should add for starting up a new pulse mill plant. A detailed report will help them to assure on establishing a business without major mistakes. You need to plan well before moving to find the best space for rent or buy. Preparing a detailed report helps us to set up a new dulse mill plan as easily as possible.

Consider machinery space

On the other hand, the Dal Mill Plant must have a large space to occupy. So, you choose a large size that delivers a smooth solution forever. You must prefer a locale away from the uptown part. So, it helps you to overcome the hassles faced by citizens. It allows you to do more productivity when compared to others. In the case of multiple issues, the pulse mill plant may solve them immediately.

Capital needed

The capital is what we should focus on setting up a new pulse mill plant. We must have enough money to buy equipment and machinery for the plan. When planning a business, we must have money for investment. So, we should check the possible outcomes faced when setting up an own pulse mill Business.

Registration and license

Finally, the pulse mill plant must have the necessary registration process. However, they need to acquire proper license and registration certification. You can also consider the financial outcomes for setting up a new Dal mill plant as well. So, you should consult a professional Pulse Milling Plant Consultant to get registration and other details.

Location

Location is the main thing we should see when starting a new pulse mill plant. If you set up the plant nearby, it put on more consumers. They will comfortable when your pulse mill plant is easily reachable. So, keep these things in mind before starting a new Pulse mill plant.

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What Should I Do If I Want To Set a Rice Mill Plant

The Rill mill industry is growing rapidly these days. However, we need to consult a familiar rice mill to make our process smoother. The raw materials are quite available and always helpful for you to grind them for food and other purposes.

For cleaning and mixing the ingredients, you have to hire a professional and top-rated rice mill near you. Of course, when starting a new Rice mill Plant, certain things must be kept in mind. They deliver an awesome solution and require many things to begin plant as quickly as possible.

Register a Company

On the other hand, machinery must be required when it comes to setting up a new rice mill plant. The Rice Mill business provides a quick zone for overcome equipment and machinery needs. With the help of a licensed consultant, you can start a new mill easily. They take part in discovering a new time for grading, mixing, grinding, and more activities. It ensures to focus on maintaining a large rice mill without facing any troubles.

Follow MSME registrations

On the other hand, the rice mill business ensures to register MSME that follows quickly. Within a specific time, you should register with the authority using Rice mill Consultant. Either it is small or medium; you should register a rice mill with a proper MSME form.

Get factory license

An individual or group must register their factory license immediately. It is designed to ensure safety measurements for setting up a new rice mice business. The factory and trade license has been providing by municipal corporations.

NOC from the pollution department

Then, you must apply for NOC that permits you to run a rice mill business smoothly. Legally, you should get a proper license before setting up a rice mill plant. It must pass under the pollution control board to overcome the troubles. So, you can start a business that is legal and get passed certification.

GST registration

In conclusion, GST number is compulsory for rice mill business. For the Leading Rice mill Consultant, the owner must get a proper GST number to make business in India legally. Without any troubles, they can sell interstate also. So, you should find out the legal procedures to apply for setting up a new rice mill plant.

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Modern Method of Parboiling Rice

Parboiling of rice refers to the process of partial boiling of the paddy before it is milled. This helps increase the nutritional value of the final product and reduces wastage. Other benefits of parboiling rice are that it reduces the breakage during milling

However, there are different methods of parboiling rice, such as soaking the paddy in large tanks and steaming them in kettles or using pressure to parboil rice. While many mill owners rely on pressure parboiling technology, there are even more advanced methods of parboiling rice.

In this article, we will discuss the modern method of parboiling rice.

Modern Parboiling Innovation – BRIS

Bhattacharya Rice Intelligent System (BRIS) is a cloud-based intelligent rice processing system. It can automatically identify and categorize paddy based on physical characteristics, such as short, medium, and long grain.

The system can then process the paddy based on the required category: the texture, appearance, cooking characteristic, etc.

How BRIS Works?

The BRIS follows a three-step process to parboil rice: pre-steaming, soaking, final steaming.

Pre-steaming helps increase the gap between the rice kernel and the husk. Soaking prepares the paddy for complete gelatinization. The last step, i.e., final steaming, helps achieve the desired cooking time expected by the customer.

BRIS consists of more than 5000 parboiling methods in its database. All you need to do is choose the one that fits your requirements, make changes in the pre-defined parameters (if required), and the system will then transfer it to the control panel.

All the processes are automated and do not require any human interference to parboil rice. The best part about BRIS is that you can save the data of parboiled rice and replicate the same for the next processes when and as required.

Another advantage of using BRIS for parboiling rice is that it promises a guarantee of 96% uniformity in character and texture of the final output.

Final Thoughts

With the modern rice parboiling method, you can increase productivity and efficiency in your rice mill. It also helps reduce wastage post milling.

Being a leading Rice Mill Consultant provider in India, Nextech understands the importance of the modern method of parboiling rice. If you need any assistance in growing your rice mill, we are here to help.

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How to turn your exiting Rice Mill into the Modern Rice Mill?

If you are planning to set up a modern rice mill or willing to turn the existing Rice Mill into the Modern Mill, our rice mill consultants will guide you through this process. Switching towards the modern mill is the need of today’s time. So if you are having any second thoughts about this

If you are planning to set up a modern rice mill or willing to turn the existing Rice Mill into the Modern Mill, our rice mill consultants will guide you through this process. Switching towards the modern mill is the need of today’s time. So if you are having any second thoughts about this business, the following points will help you in solving your dilemma.

How does Modern Rice Mill Make More Profits in Milling Business?

Modern Rice Mill Industry has become one of the fastest-growing businesses in India and all across the globe. It includes a number of operations to produce better quality rice and this makes it different from the traditional milling system. As consumption of rice is never going to an end and hence rice mill industry is an all-time profitable business. For the success of the rice mill industry, all you need is an outstanding design and rice mill layout. Our rice mill project consultant will provide you the Rice Milling Plant Layout to help you in establishing your own rice mill.

Profits in Rice Milling Business:

Rice is exported to many nations from India as well as it is one of the most important stable foods for Indians and hence it is a profitable business to step in.
As it cannot be consumed in its raw form so the need for the rice mill industry will never end.
It provides employment to the local people.
People will easily find the fine quality of rice from the local market and it will decrease the amount of hustle local people.
The husk from the wastage of the rice plays a significant role in poultry feed and it will create another source of income.
Instead of selling rice to different small markets, now farmers can sell their paddy production to a particular at a fixed price.

We as Nextech Solutions have been in the rice industry for 10 years. We have an experienced team committed to the contentment of our regulars. Our professional and detailed engineering makes us different from others.

Nextech Solution delivers you the best modern rice mill machinery. It is one of the best Rice Mill Plants Consultants in India with an extended list of happy customers in India and all across the globe.

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How To Improve The Output Of Rice Milling Industries

In recent times, the rise of milling industries is increasing day by day! Rice milling is a procedure that helps manufacturers to remove unwanted stones and hulls. After the milling process, manufacturers provide polished rice for us! Rice Milling Process is one of the best procedures which help you to get the rice in an edible form. The rice mill industry offers high-quality and polished rice to the customers. Therefore, rice mill industries play an important role in providing an edible form of rice for our daily consumption!

Tips to improve the output of the rice milling industry:

By choosing the best Rice Mill Project Consultants, you will get huge information about the process of rice milling. If you want to improve high output, you need to consider the following tips,

Before husking, you need to put paddy into the pre-cleaning process
Inspect and examine the spare parts regularly to get high outputs.
Check the moisture content of the paddy to avoid breakage. The normal moisture content of the paddy is 14%!
Adjustments in optimum pressure and polishers will help you to improve the output of the rice mill industry. And also, check the pressure applies to the paddy to avoid cracks on rice!
As a result, you can produce high-quality polished rice when the machine and rollers are checked regularly!

When you follow the above-mentioned steps, you can easily decrease paddy breakage and provide uniformly polished grain to the customers; thereby, you can improve the output.

Get help from rice mill consultants!

If you want to stand ahead in your rice milling industry, you need to join hands with professional rice mill consultants. With the rice mill consultant’s knowledge and expertise, you will get complete comprehensive solutions to meet your needs. Most importantly, Rice Mill Consultants are experienced and talented; thereby, you can get custom solutions to increase productivity on your rice mill!

As a rice mill owner, you should find out a great way to improve the output! This is why; consulting with rice mill consultants are important and help you to manufacture high-quality polished rice and offers a great way to make your rice mill industry more profitable! When you consult with the rice mill consultants, they will suggest the best and unique Rice Mill Plant Layout Design increase profits. According to the latest trend and technology, Rice milling consultants like Nextech Grain Processing & Engineering Solutions Pvt. Ltd. help you to get higher profits in a short time!

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How To Start A Sesame Oil Milling Business

If you have an idea of owning a Sesame Oil Milling Business, you should buy a sesame oil extraction machine from a reputed manufacturer! Nextech Grain Processing and Engineering Solution Pvt. Ltd provides Sesame oil Milling machines at the most competitive prices. When it comes to the sesame oil extraction business, you need to buy equipment like seeds cleaner, filter press, spare parts, and more. The oil mill consultants help you in all possible ways and guide you to increase sales and revenues.

Sesame oil can be used in health and wellness products like cooking, cosmetics, salad preparation, and more! Due to the increased demand for sesame oil, many individuals decide to start a sesame oil milling business. Due to the increasing use of sesame oil in different fields, you can reach the target of your business in a short time. Before starting a sesame oil extraction business, you should seek help from experienced and skilled oil mill consultants!

Understand the sesame oil manufacturing process:

If you want to meet your business needs, the Oil Mill Consultant helps you to get a better design for the sesame oil manufacturing process. If you get a high-quality product, you can export sesame oil to many foreign countries; thereby, you can increase sales. The Sesame Seed Processing includes

Cleaning
Softening
Flaking
Cooking
Pressing
Filtering

Sesame oil is rich in its nutritional value, and so people wish to buy it to improve well-being! At the same time, you need to consume sesame oil after consulting with your doctor. Sesame oil is rich in its nutrients; you can easily increase the production rate. It can be used as a flavor enhancer in cooking, and the demand for sesame oil is increasing day by day!

Seek advice from an oil mill consultant:

If you plan to start an oil business, it is worth investing in sesame oil extraction & processing. Before stepping into the sesame oil business, it is advised to narrow down your needs and requirements. Seek advice from experienced Oil Mill Consultant like Nextech Solutions and increase oil production. Whatever oil processing needs it might be, oil mill consultants offer better and comprehensive solutions to meet your needs.

If you want to avoid some challenges on your oil mill plant, don’t hesitate to hire oil mill consultants. With the help of consultants, you can overcome the challenges easily and improve the production rate greatly. Oil mill consultants assist your business to increase efficiency and productivity!! Consultants assist you in processing the sesame oil in a safe manner!

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