How to start Oil Manufacturing Process Business?

Nextech Solution is one of the leading grain processing and engineering center and it also welcomes the vegetable oil refinery system. If you are planning to start a profitable Edible Oil Manufacturing Process Business, our mustard seed oil mill consultants are here at your service. They will help you in figuring out the pros and cons of oil refinery plant. Nextech Solution has been in this field of agriculture for more than 15 years and has a team of professional and experienced Rice Mill Engineers And Designers. We will help you in knowing the process and work of oil seed extractor.

As we know that mustard is one of the main ingredients in the Indian kitchen and it has many other uses also. From health to nutrition there is a large demand for mustard oil. So if you are planning to start a business regarding the oil manufacturing process, it will be profitable for sure. Sesame seed is another important commodity that has a large demand all across the globe and it is exported from India to European countries. To meet the requirements of the people one needs a better-designed and technologically advanced plant. As the consumption of edible oil is increasing, both sesame oil manufacturing process and mustard oil manufacturing process are profitable and one of the best business option to invest in. The oil extracted from mustard and sesame can be used for various purposes, including hooking and production of plastic and soap. Even the waste products of these edible oil productions can be used to fuel the diesel engine.

Here are some steps to start Oil Manufacturing Process Business –

Get Information about the business    

To start a business one must have complete knowledge about oil mill industry. You can get all the essential information about the oil manufacturing process with the help of our Oil Mill Consultant. This will help you to know the terms of technology, capital, market and competition.

Build your business plan 

Before starting any business, having a business plan is as necessary as having the recipe before cooking. It helps in establishing and running the business effectively and successfully.

The strategy of raw materials

Raw materials are the main part of oil manufacturing process. You will need them to extract vegetable oil. There are two sources of raw materials, you can buy oil seeds directly from the suppliers or you can also grow them by your own at your farm. So according to your need you can select the source of raw materials.

Choose a place for oil refining plant

To make your business more profitable, you have to choose the location of your oil refinery plant very keenly. If you are planning for Mustard And Sesame Oil Production, you should choose the location nearby the mustard and sesame seed plantation. By doing so, it will reduce transportation costs.

 

Choose best oil mill machinery 

Choosing the best oil mill machinery is essential to get better results. Nextech Solution provides you the best oil mill machinery and Oil Filtration System made by our experienced and skilled engineers. 

 

Make Plan for package, advertise and distribution

 Storage tanks are used for collecting the oil and after storing it goes through the process by testing. The oil will go to the packaging stage and distribution if it will be found pure.

Running the oil mill plant is not a task of one person. You will also need a team for this work. So by giving advertises vacancies for employees using different media, you can choose the best staff to work with. 

 

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Systematic Layout Planning and Designing of Modern Rice Mill Plant

Out of the total population of India, rice is the main diet of 65% people. Since we cannot consume rice in its natural form, removing the husk and bran is very important. Rice Milling is a process by which we can remove the husk and bran layers and produce pure white rice. This is necessary if the rice mill is to be optimized and all processes reflect the principle of minimizing inputs and maximizing outputs.

 

Nextech solution is a grain processing and engineering center where we provide you the Systematic Layout Planning and Designing of modern rice mill plant. We have a team of skilled and experienced Rice Mill Engineers and Designers to help you in understanding the rice mill plant layout and design and for better results in rice production. If you are planning to set up a rice mill plant then this is the right platform for you. Here you will find Rice Mill Consultant to give you the best advice for this business and also tell you about the benefits of it. This is one of the most profitable businesses because more than half of India’s population is reliable in rice.

 

Many other ancient methods of removing the impurities from rice are also available here but modern rice mills are the best solution among them. Even Automatic Rice Mill Plants are also available in the market now which consume time and require less effort. Setting up a rice mill plant will require much rice mill machinery because the rice will have to go through many different processes. Having knowledge about all these rice mill machinery is very important for starting a Modern rice mill plant. So looking for the rice mill consultant is always a better option to gain more profit.

 

To ensure minimum running cost and long life, rice mill plant layout is optimized and based on modern technology. Facilities design comprises the layout design and the handling systems design after considering all equipment, machinery and support structure within the operational perimeter.

 

The Nextech Solution provides you a well-designed plant layout which will help in boosting the production of pure husk free rice. Customer satisfaction and high quality have always been pursued by Nextech solution. So if you are still in a dilemma about Rice Mill Layout Plant or machinery, you are always welcome to interact with our rice mill consultant and you can also visit our website to see the reviews of our customers toward our service. We have a long list of happy and satisfied customers all across the country and we are eagerly waiting to add you to this list.   

 

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Reasons Why Milling Industry is getting More Popular in the Past Decade

In the post- production of rice, milling plays a very important role. This process helps in removing the husk and the bran layer above the rice. To produce edible, pure and milled rice, milling is the most crucial step.

In the post- production of rice, milling plays a very important role. This process helps in removing the husk and the bran layer above the rice. To produce edible, pure and milled rice, milling is the most crucial step.

As it is one of the most consumed food product in India and we cannot consume it in its raw form so we need milling. Nowadays there are so many rice milling industries which uses modern milling process to give better results. Rice milling industry is getting more popular in the past decade because 65% of India’s population consumes rice and everyone wants better quality rice with ease.

Nextech solution is one of the best technical consultants for Grain Milling Solutions having a number of experienced rice mill engineers and designers which helps you out in understanding the whole criteria of rice mill industry. It is one of the best businesses to get more profit.

There are some factors which should be kept in mind before planning to set up a rice mill industry. According to our rice mill consultants, the location of the mill, rice mill machinery, size of the operating capacity and layout plan are the factors which are very important to get more from this business.

A rice mill plant uses many different types of rice mill machinery such as, destoner, paddy husker, paddy separator, thickness grader, abrasive whitening. All of them have their different task to perform and are very important in the milling process.

Nextech solution has more than 10 years of experience in this field and has experiences, professional and skill full engineers and designers to help you out in understanding the rice mill machine design.

The Rice Mill Engineers And Designers provides you a layout design of rice milling plant and are always ready to solve your problems regarding to this work even after the installation of your rice mill plant.

So if you are also looking for the installation of the rice mill plant then Nextech solution is the Best Rice Mill Consultants which help you to setup your business anywhere in the world.

 

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Technology Consulting and Engineering for Rice Milling Industry

Nextech solution is a grain processing and engineering centre where even technology consultancy is welcome. We have been in the market for an entire decade now being steered by our two founders who are professional and experts as far as grain processing, engineering and technologies are concerned.


Nextech solution is a grain processing and engineering centre where even technology consultancy is welcome. We have been in the market for an entire decade now being steered by our two founders who are professionals and experts as far as grain processing, engineering and technologies are concerned.

We offer a variety of services which majorly revolves around grains and to be more specific rice, not to mention that we also offer technical consultancy in the matters concerning grains.

Our dignified experts are well known through their competence and excellent results they present in every kind of activity they do in the organization. Due to proper and upright management and a well-coordinated and skilled workforce, the reputation of Nextech Solutions presides us.

Not one but many clients who we have the pleasure of serving have confessed how pleased they were after we were done with them. Offering Quality and lasting services is our core business in order to welcome our clients once and again.
Services we offer are : 

We install milling machines or any other related machineries as well as Rice Milling Plant Layout Design. More to that, we can also do modernization of existing mill plants so you don’t have to buy a new milling machine. We will digitalise the old one.

We have digitised machinery to mill the mustard seed to produce oil which is used for massage in large scale. Also the sesame seed which is known to be a great export from India to European countries is processed in our company as well. We have put up a well-designed and technologically advanced plant to help produce best quality.

Rice Milling
Our rice milling plants are well designed and suited to come out with the best quality of paddy. The milling plant is designed in a way to process a bulk amount of rice at a go therefore increasing value of output. We are the best rice milling consultants to offer proper guidance on a paddy milling plant.

Rice blending has become quite an essential thing to do in the modern rice market for both local and international levels. We offer rice blending services for even those with their own brands.
Bulk grain storage.

We are also the best storage silo consultants. Instead of buying very large pieces of land which spread out horizontally, which is expensive, we have designed silos which are not only saving your pocket but also your space for they stretch vertically and they store bulk rice.

We are known to offer the best grain milling solutions in India not to forget that we do pulse/dal milling consultancy. Dal are known to be a staple food for many people. Our milling plants are well suited to produce quality for both local and international markets.

 

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Vertical and Horizontal Silo – Bulk Storage


Storage silos are containers used for storage of bulk stock. These bulk storage silo systems are used for both short-term storages as well as for long-term storage of food products. Grain Storage Silos are cylindrical in shape and are made up of high-quality galvanized steel. Silos used for short-term bulk grain storage have conical bottom whereas the ones used for long-term storage have a flat bottom to provide the cleanup screw for the discharge purposes. Farmers that store their harvested crops in silos experience improved food security, greater consistency in grain quality, and reduced waste that leads to enhanced agricultural income.  As India’s leading rice mill plant consultants – Nextech solutions, also offer storage silos solutions that prove to be the most efficient and effective and protect the grains from being spoiled by rain and pest infestation.

Vertical Silo

The vertical silos are either circular or orthogonal in shape. The customizable diverging funnel flow at the bottom of a vertical silo enables it to handle any type of load. Stainless steel, concrete, and carbon steel plates are the most common materials that are used in the fabrication of vertical silos. The material you choose depends on the weather in your area. The common features of vertical silos include:

  • Safety Valve for pressure control
  • Silo level blade indicator
  • Blowing plant with a nozzle
  • Service platform with ladder, back guard and safety guard

Storage silo capacity of vertical silo is around 50-70 tonnes. They have higher capacity when compared to horizontal silos.

Horizontal Silo

Horizontal Silos need more ground space and they come with a mechanic extraction system. For easy removal of the stored material, the mechanic extraction system is placed below the silo. Usually, horizontal silos are installed away from direct heat and sometimes in underground spaces. Few accessories that come with horizontal silos include:

  • Warm gear
  • Lumps breaker
  • Explosion panels
  • Silo weighing
  • Needle gates
  • Bag filters
  • Under/overpressure capacity

 

Conclusion

The best grain storage silo for you depends on the space you can afford to install the silo. Consider your short-term and long-term goals and external factors that may affect your storage needs before investing in a silo. Also, there is a lot of customized silo available depending on the requirements.  It’s advisable to talk to a Storage Silo Project Consultant so that your investment won’t go in vain. Having more than 10 years of experience, Nextech Grain Processing & Engineering Solutions Pvt. Ltd. can provide Grain Milling Solutions which will help you increase your business.

 

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Different Types of Rice Milling Processes & Methods

The process of removing the husk and bran layers, and producing white rice kernel that is free of impurities is referred to as rice milling. Usually, the three methods of purifying the rice are a one-step process where husk and bran removal are done together, a two-step process where husk and bran are removed separately, and a multistage process in which rice undergoes a series of different rice milling processes & methods.

 

The two categories in which the rice milling is divided are Village Rice Mills and Commercial Mills. Rice mills which are used for milling paddy of farmers for home consumption are called as village rice mills whereas when the rice is sufficiently milled and all the husks and stones are removed to appeal to the customers, it is known as commercial rice milling. Another objective of commercial mills is to minimize grain breakage.

 

Multistage Rice milling Process

The paddy is boiled partially, in order to increase its nutritional value, and this process is called parboiling. It reduces breakage and even changes the texture of cooked rice.

 

Pre-cleaning method: In order to attain high milling recoveries, pre-cleaning of the rice is necessary. If not done properly, the fines in the rice can create dust and can reduce the airflow through the rice grain. De-stoning is done to remove undesired stones present in the rice using a gravity separator or a de-stoner. The process includes passing the rough rice through a series of sieves and a closed-circuit aspiration system.

De-Husking: The process of removing the husk from rice grains is referred to as de-husking. The process includes directing paddy into a pair of rubber rolls, rotating in opposite directions and at different speeds. A shear force is generated on the surface of the hull because of horizontal inward pressure that is applied on rubber rolls. Removing the husk from the brown rice or unhusked paddy is known as husk aspiration.

Paddy Separation: The surface of a rice grain is smooth, whereas the surface of paddy is rough. Paddy Separator uses this difference in texture to spate brown rice from paddy.

Whitening & Polishing: A humidified rice polisher is used to polish the surface of the rice. The factors which determine the extent of whiteness are the radial velocity of the stone wheels, the grid size of the stones, and the external pressure on the outlet chamber of the whitening machine. 

Weighing and bagging machines are then used to pack and weigh the rice accurately to be sold in the market.

 

Conclusion

With so many different rice milling processes & methods, it can be confusing if you don’t have prior knowledge of it. It’s always better to look for Rice Mill Consultants for advice so as to get better results even in the initial stage of the mill. Having more than 10 years of experience, Nextech Grain Processing & Engineering Solutions Pvt. Ltd. can provide a solution to all your queries related to the food grain industry.

 

 

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The Advanced Paddy Drying System

Paddy Drying is the basic process of yielding rice. During the paddy arrival season, the moisture percentage in freshly harvested paddy is 18% and above, the paddy should be dried to bring down the moisture percentage of 14% which is ideal for storage purpose. After the process of parboiling and steaming the moisture increases to 35% which is actually wet paddy. So to reduce the moisture from it various steps are involved such as field drying, sun drying, heated air drying, in-store drying.

If moisture not removed from the paddy, the quality of grain decreases. Instead of sun drying and traditional drying methods, Nextech Solutions offers advancement with Paddy Drying System such as installation & design of paddy dryer machine. This helps in the drying process efficient than traditional drying methods for safe storage.

A Paddy Dryer Machine is designed to suit all the grains. It comes with a blower and furnace digitalized with meters for controlled drying, with the air flow circulation to dry the paddy grains in a closed chamber. The machine works with two chambers or tanks one for filling in and another for discharge. This Paddy dryer Machine can be efficient Paddy Drying Solution for batch type drying and continuous drying processes.

Features of Advanced Paddy Drying Machine.
  • It is designed to suit up all the paddy grains.
  • The design includes quality material such as stainless steel which doesn’t affect any harm to the paddy.
  • Rice Mill Consultant can help you to reap all the benefits of the Paddy Dryer Machine, to use the husk, wood or biomass obtained.
  • It comes with PLC monitor system to monitor and control the temperature for the drying process.
  • Efficient drying as to reduce 5% moisture, the process is likely to run for 5 hours.
  • Can reduce the labor cost, as minimal manpower is required.
  • Also, the maintenance of this Grain Dryer is very low.
  • The Grain Dryer is designed to provide uniform steaming to maintain the quality of the paddy grains.

 

We at Nextech Solutions help you out with Rice Milling Plant Layout Design with our team of Rice Mill Engineers and Designer which will help to plan about Paddy Dryer Machine Setup. This counseling and planning about Paddy Drying Solutions with Rice Mill Engineers and Designers will help you with much profitable business.

 

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Different Milling Techniques– Modern and Traditional Mills.

Rice has remained the staple food to more than half the humanity since time immemorial despite waves of food revolutions. Covered by two different layers, namely- bran (the inner layer) and husk (outer layer), Rice paddy becomes rice only when the two layers are removed properly through hulling and milling of paddy and hence processing of rice can be termed as the hulling and milling ratio. Production wise India has risen to become the second largest producer of rice in the world (21 percent of global rice production), next only to China. The growth of population exerts more pressure- pushing for higher productivity of crops while a larger quantity of food grain continues to be lost due to inefficient milling processes in the country. Therefore, it calls for a better processing technique of rice to prevent processing loss. Generally, rice kernels are often susceptible to breakage due to inefficient milling processes. Therefore, more efficient milling processes are becoming imperative with Government encouragement and policies so that with better recovery ratio and quality rice kernel production hunger in India is ameliorated after 2030.

The efficiency of grain milling processes denotes three factors-technologies, degree of competition and capacity of utilization each of which Nextechagrisolutions- the leading Rice Mill Consultant in the domestic Food and Grain Industry elevates substantially. Nextechagrisolutions Engineering Solutions Pvt. Ltd.,- India’s leading Rice Mill Project & Rice Mill Plant Manufacturer India  & of Rice Mill Machinery Consultants facilitate the transformation from a traditional Rice Mills to a modern one by transferring the expertise and experience of erecting the 360o ecosystem. Nextech Grain Processing & Engineering Solutions Pvt. Ltd. possesses the necessary wherewithal for automating and upgrading of existing Rice Mills to state of the art, automated mill through innovation and automation for customized needs. The quality in terms the rice output’s quality, whiteness, milling degree, grain dimensions is enhanced and enables the manufacturers to fulfill the exacting customer demands on quantity as well as quality parameters to capture market share and ensure greater returns.

Difference Between Traditional & Modern Milling

Generally, rice kernels are often susceptible to breakage and hence hulling and milling ratio is low due to inefficient milling processes. Therefore, modern efficient milling processes that raise productivity are often automated while ensuring a modern product ready for the supermarkets. This not only ensures better recovery ratio & quality rice kernel production but also better returns. The quality of finished rice/polished rice is also dependent on the quality of raw paddy used for conversion, the new technological improvements introduced in rice milling, but the growing demand is making never before demands on rice production. One of Nextech’s specialties is to impart 360o consultancy for the Modernization Of Rice Mills.

Rice Milling Technology– Then & Now

Traditionally, maintaining high quality and output of rice was easy with limited technology, government policies, little investment, miss-management etc. This led to the rejection of many shipped consignments due to poorer than international quality standard. Rice Mill plants were not efficient in terms of energy conservation, maintenance, productivity, and Quality management systems were not employed. The units even lacked testing labs for routine check-ups. Now(automatic and semi-automatic) manufactured and supplied by Japan & Germany are extensively employed  and new technologies were introduced including the use of rubber roller technology for husking; Two-stage whitening process; Use of Paddy separators; Old stone disk hullers, vertical cone polishers replaced by emery-coated cylinders etc., Emphasis is now on Skilled operators, use of NUE (Nitrogen Use Efficient) technology and Turbo & extractive milling to speed  up the process while saving energy. Nextech Solutions introduces ever more innovations to produce high-quality products for greater returns.

 

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New Innovations And Techniques Of Paddy Processing

Modern technology needs to be inducted at a rapid pace to keep abreast of the changes worldwide. Maintaining high quality and output while maintaining consistency of rice is not an easy task.

Technological changes are overtaking every sector and are overwhelming today the rice milling sector too. Rice mill owners have understood the need for modernization and are actively pursuing total transformation. Hence they strive to remain ahead of the curve by upgrading the existing rice mill to a fully automated, state of the art plant. This ensures will the consistency of high quality but greater acceptance and marketability. This generates not only humongous appetite for the brand in the domestic markets but abroad too. The government today, too is encouraging the drive towards modern ‘Rice mills meeting global quality standards’. Modern trends like for husking- Rubber roller technology, the whitening process in 2 stages incorporating Paddy separators, emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers all are being rapidly inducted. Nextech Grain Processing & Engineering Solutions Pvt. Ltd., India’s leading consultants for Rice Milling Business offer consultancy and mentoring to imbibe the entire ecosystem of the Latest Rice Mill Technology. They handhold and facilitate the upgradation of existing Rice Mills smoothly by leveraging their vast expertise and experience gained in setting up plant across the world. The  Company comes in to help with extensive experience to transform the existing Rice mills through innovation and automation to customized needs.

Modern technology needs to be inducted at a rapid pace to keep abreast of the changes worldwide. Maintaining high quality and output while maintaining consistency of rice is not an easy task. Inducting modern automated Rice Mill Machinery (and semi-automatic) manufactured and supplied by Japan & Germany is imperative. Alongside technologies like the use of NUE (Nitrogen Use Efficient) to increase & double plant growth and yield; Turbo & extractive milling that only speed up the process, but ensure substantial economies need to be inducted. Skilled operators, excellent raw paddy quality,  timely maintenance are all acutely needed. However, as the technology changes an entire ecosystem needs to be put into place – including specialized marketing techniques, business development, skilled and experienced human resources to maintain requisite productivity as well as positive government policies and infrastructure.

NEXTECH ADVANTAGE  FACILITATES TRANSFORMATION TO ULTRA MODERN TECHNOLOGIES

The extensive experience enables Nextech to strategize an approach customized to the modernization needs. The company employs Employing the latest computer-aided design, engineering and analysis tools, each alternative is tested through reliable & efficient analysis and specifications. Designs and process flows are evolved specifically to the needs before their implementation.   Adoption of state of the art energy saving technologies is mentored to optimize the operating costs. Leveraging strengths in the process flow, process control know-how as well as designing & detailed engineering, Nextech evolves customized solutions amalgamating latest technologies, human resources and processes to facilitate 360-degree modernization. This ensures optimized yields, least losses, and maximum productivity & efficiency. Customized and detailed process designing ensures optimal plant, process and equipment uptime. Nextech ’s extensive experience from the total  Grain & Seed Industry enables us to transform existing Rice Mills to state of the art automated mills by leveraging innovation & automation by customizing it to specific needs. The transformation is facilitated at each step through hand holding and eased into within the time and budget constraints.

 

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Processing And Milling Of Parboiled Rice

Popularly known as the easy to cook rice, Parboiled rice actually connotes partially boiled rice that is the grain is simmered in the husk. Parboiled rice, thus apparently is a precooked form of rice, but on closer analysis is found to be erroneous.

Popularly known as the easy to cook rice, Parboiled rice actually connotes partially boiled rice that is the grain is simmered in the husk. Parboiled rice, thus apparently is a precooked form of rice, but on closer analysis is found to be erroneous. The final output appears like normal grain and is cooked and served like the original white or brown rice. Quite surprisingly, even with its unrefined appearance,  parboiled is gaining popularity as apart from it facilitating digestion and restoring bowel function, it contains better health benefits in terms of fiber, calcium, potassium and vitamin B-6 due to its special processing.

Parboiled rice also contains a high content of antioxidants, phytonutrients including anthocyanins that reduce inflammation and even prevents cancer. Even a  cup supplies 2- 3 percent of daily intake of calcium, potassium, iron, and manganese. While manganese reduces risks of blood pressure and heart attacks, zinc enhances the immune system. Parboiled rice is laden with nutrients like niacin, riboflavin and vitamin B6, necessary for metabolizing food into energy.

Nextech Solutions, India’s leading Rice Mill Consultants who have acted as Rice Mill Engineers & Designers in innumerable projects in India and across the world, can act as consultants or  Rice Mill Project Consultant for this product anywhere in the world.

Parboiling Process 

The three basic steps for parboiling comprise soaking, steaming and drying. As a collateral advantage, these enable rice to be more easily processed by hand, enhance its nutritional profile and alter texture. The triple process also imparts it the name of ‘soaking rice’.

The process begins with the drenching of the grain where the rice is transferred into the soaking tank at temperature at 20-30-degree C. The grain is then left for 36-48 hours as required.  After drenching, the rice is shifted to the steaming process where the grain is heated in order to make it harder. The procedure too varies in time-consuming as the manufacturer needs.

The decision is made according to the grain color to be ultimately attained. Generally, the rule is that higher the heating temperature, the lesser the processing time. Yet, it must be considered that steaming at high temperature increases the chances of grain getting darker in color.

Ultimately, the grains need to be dried. Again the process of withering the grain in huge quantity is not quite facile, especially in case the rice is parboiled. So, instead of a labor-intensive country like India, rice the grains can be left for sun-drying/baking by employing greater numbers of workers. Their main task is to actively turn and mix the rice in a timely manner.  Around 20-40% of moisture needs to be evaporated/ reduced initially while the remaining can be reduced at later stages of drying.

Nextech Solutions is India’s’ leading grain processing unit extending top-notch consultancy 360-degree concept to commissioning services. As the leading Rice Mill Plant Manufacturer in India, we provide  Rice Mill Machinery for  Rice Mill as well as total consultancy. Extensive experience and expertise garnered over years of operations globally enable us to offer total services in the field of parboiled rice replete with optimum efficiency, productivity in equipment and processes to enable maximum returns.  

 

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