Grain storage Silos: Maintain Grain Quality

Grain which is stored by the farms either for seed or for feeding of livestock is a very beneficial investment. As the season tends to end, the farmers or even the large industries of grain have to face one last big challenge which is the management of storage. As grains are stored for a relatively long period of time, storage of the same is considered as a very delicate process of grain production which also needs proper management. 

For the need of maximizing the life of Grain Storage and also for preserving the total yield, most of the farmers and industries today opt for silos which make it easier for them to store up all the yield. Silos are the modern-day high-capacity industrial or commercial structures which are extensively used for permanent storage of grain. Not only storage but the commercial silos also help by providing various functions of harvest management.

For instance, silos can also be used for grain collection and also as centers of distribution. Most importantly, silos help in maintaining the quality of the grain. Grains are very much prone to bacteria, insects and fungal growth. Silos help in maintaining the moisture levels and thus prevent the grain from getting wasted. The sealed form of a silo is regarded as the best choice when it comes to the protection of grain. It is also recommended to have at least one large sealed silo for controlling weevils in the stored grain. When it comes to sealed silos, nothing can be better than Nextech Solutions. They also function as Storage Silo Consultant. 

Silo allows fumigation of the stored grain so that it can eradicate all forms of insects and bacteria from the stored grain. For final export or distribution, it is very important to maintain the quality of the grain which becomes easier by the use of silos. Also, silos help in maintaining the temperature inside so that the grain can be kept fresh.

If you are confused about whom to choose as your storage silo project consultant, Nextech Solutions is right here for you. Not only silos but they also function as rice mill engineers and designers and also as Rice Mill Consultant. So, if you have any kind of requirement regarding grain storage or any kind of commercial Grain Milling Solution, feel free to contact Nextech Solutions for getting the best advices and services for your grain.

 

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Mill Maintenance – Grain Milling Solutions

Repairing, technical services and maintenance of the rice mills are essential as they can affect the lifetime of the milling machines and makes them work accurately for a long time. If good and regular maintenance are carried out, machines can’t be able to work for a long time.

As per the recommendation of Rice Mill Consultant, Maintenance of Rice Mill Plant Design at a decided time will monitor the active machines and pieces of equipment designed by Rice Mill Engineers & Designers to detect the possible breakdowns. Therefore, it avoids downtimes for equipment and machines because of unexpected maintenance plus loss of production and needless replacement of parts.

As an outcome, downtime and maintenance stemming from breakdowns decrease more than 25% to 30%. It facilitates eradicates slight flaws before leasing them to develop into more grave troubles. 

Grain Milling Solutions

Important and crucial maintenance of the mills can be easily attained with the help of three variant methods such as Predictive Maintenance, Unscheduled Maintenance, Preventive maintenance. Mill consultants and inspectors can arrange and choose maintenance systems as per specific requirements and local situations by making use of these methods. 

Predictive Maintenance 

This method is a new approach towards new technological developments in the rice mills. The concept of predictive maintenance is first introduced by R. kubilay Kose i 1988 in turkey at national machine design and manufacturing congress of a middle east technical university. He selected to use the term “kestirimci Bakim” for a method of predictive maintenance. 

This technique of mill maintenance allows monitoring of equipment and machines to detect possible breakdowns. As an outcome, an unscheduled shutdown of equipment and machines, unnecessary part replacement and loss of production are reduced. 

Advantages of Predictive Maintenance 

  1. Breakdown decrease by 35-34%. 
  2. Expected productive and a lifetime of equipment augmented. 
  3. Machines that are in working and good conditions are not stopped unnecessarily which ultimately saves time. 
  4. Enables corrective maintenance for critical components. 
  5. Production loss decreases considerably. Production levels go up by 20-25%. 
  6. Prevent minor flaws to become a source of bigger problems in time. 
  7. It is 8-12% more profitable than preventive maintenance. 
  8. More saving of energy. 
  9. Maintenance cost decreases significantly. 
  10. Maintenance time and downtime for machine breakdowns decrease 25-30%. Work-load and labour costs decrease. 

Unscheduled Maintenance 

It is also known as “emergency maintenance, repair maintenance and breakdown maintenance. Repair and maintenance are carried out when the pieces of equipment and machines don’t work properly or stopped working. As an outcome, loss of production at the time of repair is much high. Defects occur in machines and pieces of equipment also affect the other machines and pieces of equipment. While performing unscheduled maintenance, the equipment and mills are revisited to base or original situation and efficiency by reinstating materials and parts only after the collapse. 

Because of its disadvantages, repair maintenance is not performing by any mill until needed the most. Otherwise, scheduled maintenance techniques are essentially performed.

Scheduled maintenance 

The goal of preventive and planned maintenance is to decrease the need for emergency maintenance. It is carried out by following given methods: 

Predictive maintenance 

The method of predictive maintenance is carried out of three main steps such as measurement, analysis and repair. 

Periodical maintenance 

The goal of this technique is to prevent components of machines or equipment from failure and to improve their strength before any collapse. 

The period of maintenance for equipment and machines at mills can be classified as: 
  1. Daily
  2. Weekly
  3. Long term. 

The period of maintenance for equipment and machines are already planned as per the specification provided by the companies that install them. 

 

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How to Improve Milling Yield and Quality?

Although milling quality is a high-priority objective for rice millers, many mill owners still struggle to achieve that. The reason is evident because Improving Milling Quality is delicate, especially if you don’t have proper knowledge of milling. rice mill

Besides, milling quality is affected by a lot of other factors including environmental factors. Other factors that might affect the milling quality are grain length, grain thickness, chalkiness, and fissure. 

Rice, being the staple food of India, will surely rise in demand in the upcoming years. This has forced rice mill owners to produce as much rice as possible. 

However, improving milling yield is yet another challenge faced by rice mill owners. We at Nextech, offer full-fledged Rice Mill Consultants to help you improve milling yield and quality. 

The first step to improve the quality of milled rice is choosing a good quality paddy. Ensure that the paddy you select has the right moisture content (14%) and has high purity. 

Other characteristics to look for are:
  • Uniformly mature kernels
  • Uniform size and shape
  • Free of fissures
  • Free of empty or half-filled grains
  • Free of contaminants such as stones and weed seeds
Characteristics of a good quality milled rice:
  • High milling recovery
  • High head rice recovery
  • No discoloration

Additionally, make sure your rice mill operator is skilled enough. Often, mill operators hire an untrained apprentice to reduce the operation cost. This hampers the quality of the milled rice. 

The equipment quality also play a massive role in the milling yield and quantity. Having a poorly maintained machine or a low-quality machine can harm the quality of the rice. 

One of the best ways to improve milling yield is by reducing the grain breakage as opposed to running the mill for additional hours every day. 

Another way to enhance the milling quality is by parboiling rice. Numerous researches have shown a significant decrease in grain breakage in parboiled rice. 

For more information on how to improve milling yield and quality, contact Nextech Solutions. From complete Rice Mill Setup to producing high-quality rice, our team of expert rice mill consultants and rice mill engineers & designers can help you achieve your business goals efficiently. Contact Nextech Solutions now.

 

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Grow Your Business with Nextech Solutions

Nextech Solutions is a company that will solve every problem and answer all your queries related to Mill Processing Business. 

Founded by two of the top industry experts S.P Singh and Charan Singh, Nextech commits to provide the best solution and is committed to providing you entire satisfaction of our partners. 

Being in the rice industry for more than 30 years, we exactly know what you need to increase profits and survive the competitive market easily. 

Services We Offer

We are into the consultation business. Being one of the best rice mill plant consultants in Delhi, we offer a wide range of services including:

 

  • Paddy Milling Plants: From rice mill plant layout design to complete rice mill setup, we offer everything you’ll need to run a successful paddy milling plant business. 
  • Rice Re-Processing: Rice re-processing is one of the most important processes in the modern milling system. We will help you generate the best quality rice after re-processing. 
  • Rice Blending Solutions: Rice processing and blending is yet another important part of modern rice mills to make sure you build your own brand. 
  • Raw Paddy Drying Solutions: Raw paddy when dried properly can help you produce high-quality rice easily. Did you know the moisture percentage in freshly harvested paddy is 18% and above? which can hamper your rice quality, if not dried properly. 
  • Bulk Grain Storage (Silos): With ever-increasing land prices, storing more grain in less space has become more important than ever. We will help you save a lot of money in grain storage. 
  • Pulses/Dal Milling: Just like rice, pulses are one of the staple foods of our country. We will help you understand the process of pulses milling.
  • Mustard Seeds Oil Mill: Mustard seeds oil is not only used in foods but is also used for rub-downs and massages. 
  • Sesame Seed Processing: Sesame seed is exported in bulk from India to European countries. This could be your next most beneficial business and we can help you achieve that feat. 
  • Multi Commodity Processing Unit: As the name suggests, a multi-commodity processing unit means processing multiple commodities of similar shape. We offer complete grain milling solutions. 

 

Why we are the Best for Mill Processing Business?

Nextech has highly qualified engineers who can handle all your business needs. We strive to achieve the highest customer satisfaction and being the best Rice Milling Services Provider in Delhi we handle milling businesses of all sizes. If you’re looking to make your mill processing business successful, contact us now.

 

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Need for Modernizing the Methods and Machinery of Paddy Processing?

Modernizing the Methods And Machinery of Paddy Processing not only helps you save your time but it also helps you improve the quality of the rice and produce more rice in less time. 

Paddy separators and other modern methods such as husking-rubber rolling technology, friction-type whitener polisher are being widely accepted in the modern rice mills. 

 Benefits of modern machinery for paddy processing

There are a lot of things that modern machines can do and the old ones cannot. Few of them are: 

  • Modern machines can help you process rice of all degrees of whiteness with minimum broken
  • It can help you produce high-quality rice.
  • They have higher milling efficiency. It can produce a high amount of rice in less amount of time. This is really useful for people who export rice to other countries. 
  • They don’t require too much maintenance.
  • They reduce the electricity bill.

Benefits of modern methods of paddy processing

Just like modern machinery, modern methods of paddy processing are also being widely accepted across the country. They offer a lot of benefits such as:

  • You can cater to the exact customer demand for quality and quantity. 
  • Less loss of grains.
  • Can store the milled rice for a longer period of time i.e better grain storage solutions

In the milling business, sustained production is the biggest challenge rice millers have to face. Moreover, people are getting more concerned about the quality of the rice. 

The best way to meet both the demands i.e. increased productivity and better quality is by Modernizing the Methods And Machinery of paddy processing.

Bottom Line

Allowing you to increase productivity and improve quality, modernization is the best way to increase your profits. 

We at Nextech Solutions can help you modernize your rice mill so you have to spend less on operations and can earn more by producing better quality rice. Being the leading Rice Mill Consultant we even help you if you want to export your rice. No matter if you’re looking for a storage silo consultant or a rice mill project consultant or rice mill engineers & designers, or just storage solutions. We offer everything you’ll ever need throughout your rice milling business.

How to Make Profitable Rice Milling Business

Many countries still depend on India to meet their rice needs. Being one of the top exporters of rice in the world, India provides tremendous opportunities to make a profitable Rice Mill Business. Because, of course, you cannot consume paddy in its raw form. 

Also, it’s not only about export, but rice is also the staple food in India, which means there is a huge opportunity even if you build a small rice mill that just caters to the needs of your local area.

Things to keep in mind when starting out a rice milling business

Starting a business in India is not easy, you need to acquire necessary licenses and permits from state Government, you need to create a fixed source for buying raw products, and lastly, you need a great location. 

To start with the required licenses and permits.

  • Registration of the firm
  • Udyog Aadhaar MSME registration
  • Factory license
  • No pollution certificate
  • Rice-Milling industry Acts 1958
  • PFA and ESIC registration
  • IEC registration
  • FSSAI license
  • GST registration

For a complete rice mill plant setup, you will need a minimum of 1500 sq. ft. area, however, you need to make sure the location is just right. What I mean to say is that it should be somewhere near the place where rice is grown. This will help you in two ways: one that you are assured of getting the raw materials and other is that you can save a lot on transportation cost resulting in an increase in your profit. 

Ways to make it profitable

The cost of setting up a modern rice mill plant is quite high, however, with the right steps you can easily get a high return on investment. As mentioned above, the Best Way To Make a Profitable Rice Milling Business is by ensuring that you choose a great location. Other ways to make it profitable includes:

  • Modern machinery and infrastructure (as it requires less to no maintenance)
  • Machines with high operating capacity (capacity of the machine is directly proportional to how much profit you make)
  • A proper rice mill plant layout design (for better results in rice production)

Though there is a huge opportunity in the rice milling business, we have noticed that a lot of rice mills get closed as soon as they are opened. The reason for this is simple: mill owners don’t know much about the rice business, however, they are attracted because of the money in the industry. Therefore, it is better to talk to rice mill plant consultants before you start your own rice milling plant business.

Nextech Solutions is the leading rice milling services provider in Delhi. We will not only help you make your rice milling business sustainable, but we will also help you keep your business profitable for a longer period of time.

Modern Dal Mill Plant

For every industry that aims at prospering in their field, the most important phase of their working is Production. Especially in the Food Processing Industry, trivial details like the location of the plant can influence the production factor by a large scale. Earlier known as Nextech solutions, Nextech Grain Processing and Engineering Solutions Pvt. Ltd was started 10 years ago with the vision of improving the quality of produced grains. 

The Dal Mill Plant is one of the important parts of Nextech. The use of fine and chosen machinery works delicately to produce high quality of Dal. But before moving further let’s understand certain basic concepts as mentioned below.

Milling of Pulses? 

The Dal consumed by millions of people around the globe comes in the raw form of Pulses. The pulses are dehusked and split to mold in the shape of edible dal. 

This process comprises of two general steps: 

  • Loosen the husk on pulses.
  • Removing the husk.
  • Using a machine to split the remainder into cotyledons.

The efficiency of the machinery used for the process of splitting the cotyledons marks the success of any Dal Milling project. Every kind of pulse requires an additional step that helps in better loosening of the husk. This step is known as a pre-milling treatment. The adamant cover is loosened up for better production of dal. 

Methods of Processing Pulses

The raw pulses are first brought in to clean the grain and remove any impurities or irregular sized grain. Then they are further graded into different fractions that are sent for processing. The stepwise mention of the methods used in processing pulses is provided below. 

  1. Cleaning and Grading
  2. Pitting 
  3. Pre Milling Treatment
  4. Tempering 
  5. Drying 
  6. Dehusking 
  7. Polishing

The Process of Setting Up Pulses Dal Mill

As you might have understood by now, the Dal Mill Manufacturing Process requires excellent implementation and management to produce exceptional results. 

The most important step involves rigorous brainstorming for the creation of the right business plan. The construction and implementation of a Pulses Dal Mill depend entirely on the business plan. With the years of experience, Nextech can guarantee that your search for the right resources will end at their place. 

Apart from Dal Mill Plant, Nextech is known in the market for the experienced Rice Mill Engineers and Designers that provide unique solutions for your rice production needs. A Rice Mill Consultant will be provided to study your needs and provide feasible solutions as per your guidelines. 

With Nextech, you can calmly be assured about the quality of their services.

 

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Grain Milling Technology – High Yield and Quality

The process of grounding of cereal grain into flour is known as milling. Waterwheels were the first things used for such tasks. Grains cannot be consumed in their raw form and hence it is necessary for it to undergo milling process. Grains are the main source of protein and nutrition and 70% of people in the world are dependent on it, the traditional method of grain milling is now replaced by Modern Grain Milling Technology. It is very fast as well as effective than the previous one. Nextech provides you the best Grain Milling Solutions with the latest milling technology used by the industries.

The milling provides a consistent product, a range of flours suitable for a variety of functions and flour suitable for a variety of functions and flour with predictable performance. This new technology has become a boon for the millers. The first operation of the mill is to analysing the grain. The grain then undergoes three stages.

 

  • Cleaning and conditionally- Clearing and conditioning the grain helps in removing all the impurities of the grain and it makes the grain ready for milling. 
  • Crushing or breaking – In this process, the grain breakdown in the successive stage and how it is ready to release its component parts.
  •  Reduction – This process helps in the progressive rolling and shifting of the grain. After this the refining of flour and separation of it into various categories takes place. These various categories are known as streams. 

Cleaning

The grain in its raw form contains weeds, chaff, and other materials. The high technology machines are capable of removing all the impurities and making it pure to eat. There is a disc separator in the machine which removes the husk from the grain. After that, the grain is taken to a strong blast of air for cleaning and after that, the magnetic separator removes any iron or steel from the grain. 

Extraction Rates

The figure that represents the percentage of flour production from a given quantity of grain is known as the extraction rate. For example, if 45 kg of flour is produced from 100 kg of grain, the extraction rate is 45% (45÷100×100). The extraction rate depends upon the flour production and it may vary according to it. The grain flour containing all the germ can have an extraction rate closer to 100%. But the pure white grain flour usually has extraction rates around 70%. The germ and bran of the grain have a very high rate of nutrients and hence the flour which has a higher extraction rate have a higher nutritional value.

 

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Get Solutions on Rice Mill Industry


Nextech Solution is an organization which helps to provide all kinds of services for the milling industry. It is a Grain Processing And Engineering Solution and has 10 years of experience in this field. If you are planning to set up a Rice Mill Plant, then you must be curious about it and there must be many questions in your mind related to this work. We are an experienced, friendly team of professionals and we always look forward to solving your eagerness. So you can get solutions on Rice Mill Industry by our experts.

There are some common questions which may wander in your mind before starting a rice Mill Plant.

  • How do I Set up a Rice Mill Plant?

To set up a rice mill plant, you must follow these steps,

  1. Register your business with the Registrar of companies.
  2. Register it with Udyog Aadhar MSME registration. 
  3. Get a license of your factory
  4. Get approval from the Pollution Control Board.
  5. Get your VAT registration done.
  6. ICE registration is also mandatory in case you plan to export your produce.

The investment of the business depends upon the many factors such as the size, technology level, personnel hired and many others. But the approximate amount in which we can set up a rice mill is about 92.5 lakhs. Which include all the things related to this business like the land required, technical staff, cost of raw materials etc.

  • How Do I design a rice milling plant project?

There are many factors which are important to consider while designing a rice milling project. Nextech Solution provide one of the best grain milling and engineering solution Pvt. Ltd. and has an experienced and skilled team of professionals which will help you to Design Your Rice Milling Plant Project. We offer the entire set of expertise needed to set up a highly automated plant including grain handling, grain processing system. 

  • How do I get a license for Rice Mill?

To get a License For The Rice Mill Plant one has to seek the permission of the Central government. The central government has the right to undertake a full and complete investigation about your set up. There are many laws to obtain the license for the rice mill plant. The central Government ensure higher efficiency with decreased generation cost. 

  • Is Rice Mill Business profitable nowadays?

Rice Mill Business has gained lots of popularity nowadays and it is one of the best businesses invest upon. But it totally depends upon the strategy of selling your product and services. You must build up a plan to start your rice mill plant and must have some backup plans with you. 

Nextech Solution is a 10 years old organisation which have an experienced team of engineers and consultants to guide you about the profits of the Rice Mill Plant.

Nextech solution possesses a skilled team of Rice Mill engineers and designers to help you out in establishing your rice mill plant. Our Rice Mill Consultants are always available to help you out with your confusion and will provide you with the rice milling plant layout and design. All kinds of rice mill machines are provided here to start up a rice mill plant. If you are planning to start a rice mill plant then Nextech Solution is the perfect place for you.

 

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How to Start a Sesame Oil Business – Nextech Solutions

If you are planning to start your own Sesame Oil Business, you are in the right place! Nextech Grain Processing and Engineering Solution Pvt. Ltd is one of the leading technical consultants of sesame oil extraction machine & detail engineering. Equipment like sesame oil extraction machines, filter press, seeds cleaner and oil machine spare parts are available here at a very reasonable price. We have experienced as well as a skilled team of engineers and designers to provide you the best quality of the product. Our Rice Mill Consultants will help you in understanding the sesame oil manufacturing process. 

 Sesame Oil Manufacturing Process

Sesame oil is extracted from sesame seeds and it is a kind of edible oil. The manufacturing process of sesame oil mainly includes cleaning, softening, flaking, steam cooking, pressing and filtering. 

  • Cleaning

Cleaning helps in removing the clay, sand particles, iron scrap, weed seed, and immature sesame seeds, etc. After that, the seeds undergo rinsing to get rid of side by side mud, impurities, and dust.

  • Softening

Softening is the method, in which the temperature of sesame oil is adjusted to provide them plasticity. It helps in flaking of the seeds into thin pieces and it also provides moisture to the seed.

  • Flaking

Roller flaking machines are used to press the seeds into flakes. It destroys the cell tissues and makes the oil easily extruded from cells. Flaking enlarges the superficial area which increases the outlet area of the oil.

  • Steam cooking

In steam cooking, the raw flakes are turned into the cooked flakes by adding water, heating, and drying. It softens the flakes to take the shape easily and also improves the quality of the oil. 

  • Pressing

For the pressing of the sesame oil seeds, screw oil press is used. There is the rotating spiral shaft which continuously presses the flakes to extract the oil from it. It is a continuous and automatic process of oil extraction and it is divided into three phases i.e. pre-pressing phase, pressing phase and cakes forming phase.

Profits in Sesame Oil Milling Business

Sesame seed contains 54% of oil. It is very rich in nutrition and cures the diseases caused by angiosclerosis. It is used for cooking and also as a flavor enhancer in India as well as in other countries. A large number of antioxidants like sesamol, sesamolin are also present in it which makes it durable to store. If you are planning to set up an Oil Milling Business then it is worth investing in it. This is an all-time profitable business. All you need to do is elaborate research about sesame oil milling business. Make a business plan, fetch some funds, search location near sesame oil production and here you go.

Nextech solution is an organization which helps to provide all kinds of milling machinery. Our consultants will help you with the installation of the plant and also let you know about the business profit. So if you are willing to start your own Oil Mill Plant then Nextech solution is always at your service.

 

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